GE AK-50 Front Frame Breaker Conversion, Relocating and Remounting the W and X Relays

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SECTION 3. FRONT FRAME BREAKER CONVERSION

Front frame conversion consists of the following steps:

1.Separation of the front and back breaker frames for AK-50, AKU-50, AKS-50, and AKT-50 breakers. (Frame separation is not necessary for AK-75 and AK-100 breakers.) Refer to the appropriate installation and maintenance manuals supplied with the breakers and equipment for instructions on frame separation. Copies of these publications may be obtained from your local GE sales office.

2.Relocation and remounting the W and X relays on AK-50, AK-75, and AK-100 electrically operated breakers with EC trip devices.

3.Installation of the flux shifter assembly and trip paddle.

4.Installation of the trip unit mounting bracket.

5.Installation of the trip unit wiring harness.

Relocating and Remounting the W and X Relays

This step is necessary on electrically operated breakers with EC trip devices. Figure 1 illustrates this process. Figure 2 shows the new mounting brackets supplied with the kit.

1.Remove the W relay and install the mounting bracket supplied with the conversion kit to the upper left side of the frame

2.Remove the X relay and its mounting bracket. Use the new bracket supplied with the conver- sion kit to remount the X relay in its existing position.

Figure 1. Relocation and remounting of the W and X relays.

W Relay

X Relay

Figure 2. New X and W relay mounting brackets.

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Contents Introduction Table of Contents List of Figures General Information Before InstallationRelocating and Remounting the W and X Relays Front Frame Breaker ConversionBreakers with EC or Power Sensor Trip Systems Installing the Flux Shifter AssemblyAKU-50 Breakers Only Breakers with a Side BracketBreakers with ECS or SST Trip Systems Installing the Trip PaddleAdjusting the Flux Shifter ECS or SST Trip System Installing the Trip Unit Mounting BracketEC or Power Sensor Trip System Trip unit mounting bracket attached to the mounting Plate Crossbar Modification Back Frame ConversionAK-75 & AK-100 Breakers with SST Trip Systems Removing the Existing Trip DevicesAK-50 & AKS-50 Breakers with SST Trip Systems AK-50 & AKS-50 Breakers Installing the Phase SensorsAK-75 & AK-100 Breakers Phase sensor installation on AK-75 & AK-100 breakersConfiguring the Trip Unit Installing the Trip UnitAK-50 & AKS-50 Stationary Breakers FOUR-WIRE Ground Fault OptionInstalling the Fourth-Wire Disconnect AK-75 & AK-100 Draw-Out Breakers AK-50 & AKS-50 Draw-Out BreakersAK-75 & AK-100 back frame conversion Outline of the neutral sensor for AK-50 breakers Installing the Neutral SensorOutline of the neutral sensor for AK-75 and AK-100 breakers Equipment Conversion Installing Mounting BracketsFourth-wire disconnect for AKD-5 & AKD-6 Testing Testing and TROUBLE- ShootingTrouble-Shooting Nuisance Tripping on Ground Fault-Equipped BreakersAK-50 Page Page Appendix 1. Drill Template for Flux Shifter Mounting Appendix Drill TemplatesPage Page Page Page GE Industrial Systems