GE installation instructions Installing the Phase Sensors, AK-50 & AKS-50 Breakers

Page 13

Installing the Phase Sensors

AK-50 & AKS-50 Breakers

Figure 18 shows the parts provided for assembly of the CT on each pole.

1.Mount the new copper CT post to the back frame with the two 3￿8-16 x 11￿2" bolts, flat washers, and lock washers provided, as shown in Figure 19.

2.Fasten the three small insulated wire fasteners to the back frame with the 1￿4-20 x 13￿4" screws provided, as shown in Figure 20. One fastener is mounted under each CT.

3.Place a CT over each copper post, first applying a small amount of RTV or similar adhesive to prevent the CTs from rotating.

4.Mount the top copper bus over each CT and secure with the 1￿2-13 x 11￿2" Allen-head bolts, lock washers, and flat washers provided.

5.Insert two 3￿8-16 x 11￿2" bolts, lock washers, and flat washers through each top copper bus into the contact arm assembly.

6.Tighten the 3￿8-16 bolts to 200 in-lb and the 1￿2- 13 bolts to 300 in-lb.

WARNING: Step 6 ensures critical electrical integrity connections. The designated bolts must be correctly tightened for proper operation. Failure to tighten these bolts properly will cause a breaker failure, resulting in property damage and/or personal injury.

Figure 18. Parts provided for CT installation for one pole.

Figure 19. CT post mounted in the breaker back frame.

Top Copper

Bus

1￿ 2-13

Bolt

3￿ 8-16 Bolts

 

 

Wire

Wire

 

Harness

 

Fastener

Figure 20. CT installation completed..

13

Image 13
Contents Introduction Table of Contents List of Figures General Information Before InstallationRelocating and Remounting the W and X Relays Front Frame Breaker ConversionBreakers with EC or Power Sensor Trip Systems Installing the Flux Shifter AssemblyAKU-50 Breakers Only Breakers with a Side BracketAdjusting the Flux Shifter Installing the Trip PaddleBreakers with ECS or SST Trip Systems EC or Power Sensor Trip System Installing the Trip Unit Mounting BracketECS or SST Trip System Trip unit mounting bracket attached to the mounting Plate Crossbar Modification Back Frame ConversionAK-50 & AKS-50 Breakers with SST Trip Systems Removing the Existing Trip DevicesAK-75 & AK-100 Breakers with SST Trip Systems AK-50 & AKS-50 Breakers Installing the Phase SensorsAK-75 & AK-100 Breakers Phase sensor installation on AK-75 & AK-100 breakersConfiguring the Trip Unit Installing the Trip UnitInstalling the Fourth-Wire Disconnect FOUR-WIRE Ground Fault OptionAK-50 & AKS-50 Stationary Breakers AK-75 & AK-100 Draw-Out Breakers AK-50 & AKS-50 Draw-Out BreakersAK-75 & AK-100 back frame conversion Outline of the neutral sensor for AK-50 breakers Installing the Neutral SensorOutline of the neutral sensor for AK-75 and AK-100 breakers Equipment Conversion Installing Mounting BracketsFourth-wire disconnect for AKD-5 & AKD-6 Testing Testing and TROUBLE- ShootingTrouble-Shooting Nuisance Tripping on Ground Fault-Equipped BreakersAK-50 Page Page Appendix 1. Drill Template for Flux Shifter Mounting Appendix Drill TemplatesPage Page Page Page GE Industrial Systems