Sanyo XHS3632, XHS2432, CH2432, CH3632 Service procedures, Checking procedure for each P.C.B

Page 104

4. Service procedures

Section

1

2

3

4

(13) Checking procedure for each P.C.B.

The indoor and outdoor P.C.B. have functions to check the signal transmission and reception of the serial circuit and to check the microcomputer operation. (Self-diagnosis function)

Precautions required when checking

1.After turning off the power to the indoor (outdoor) unit, remove the inter-unit control wiring (U1-U2) and create a short-circuit between U1 and U2.

2.Short the CHECK PIN on the PC board of the indoor (outdoor) unit and turn on the power.

3.When checking the Outdoor controller, remove the compressor wiring from the compressor electromagnetic contactor.

4-1. Checking the serial circuit

Indoor controller: A lighted LED indicates normal. A blinking LED indicates abnormal.

Outdoor controller: Blinking LEDs (D11 and D22) indicate normal. If one of the LEDs (D11 and D22) goes off, it indicates abnormal.

4-2. Checking microcomputer operation

When the microcomputer works normally, the relays are switched in sequence as below.

Indoor controller

 

 

 

Output

ON time

 

 

 

 

 

 

 

 

 

 

 

Indoor fan

Very high fan speed (HH)

0.5 seconds

 

 

 

 

 

 

 

 

 

 

 

Indoor fan

High fan speed (H)

0.5 seconds

 

 

 

 

 

 

 

 

 

 

 

Indoor fan

Low fan speed (L)

0.5 seconds

 

 

 

 

 

 

 

 

 

 

 

Indoor fan

Very low fan speed (LL)

0.5 seconds

 

 

 

 

 

 

 

 

 

 

 

Flap motor

 

 

 

 

 

0.5 seconds

 

 

 

 

 

 

 

 

 

 

 

Drain pump

 

 

 

 

 

0.5 seconds

 

 

 

 

 

 

 

 

Operation order

Electric heater

0.5 seconds

 

 

 

 

 

 

 

 

 

 

Operation signal

0.5 seconds

 

 

 

 

 

 

 

 

 

 

 

In a lump

 

 

 

 

 

0.5 seconds

 

 

 

 

 

 

 

 

 

 

Electronic control valve A

0.5 seconds

 

 

 

 

 

 

 

 

 

 

Electronic control valve B

0.5 seconds

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electronic control valve.A

 

 

 

0.5 seconds

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electronic control valve

B

 

0.5 seconds

 

 

Outdoor controller

 

 

 

 

 

 

 

 

 

 

 

 

 

Output

ON time

 

 

 

 

 

 

 

 

 

 

 

Outdoor fan

High fan speed (H)

0.5 seconds

 

 

 

 

 

 

 

 

 

Operation order

 

Outdoor fan

Low fan speed (L)

0.5 seconds

 

 

 

 

 

 

 

 

4-way valve

 

 

 

 

 

0.5 seconds

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressor

0.5 seconds

 

 

 

 

 

 

 

 

 

SM830076

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Contents Split System AIR Conditioner Please Read Before Starting If Necessary, Get HelpWHO should USE this Manual Table of Contents Service Procedures Introduction Read Me First Specifications Specifications Unit Specifications PerformanceData Subject to Change Without Notice Model No Indoor Unit XHS3632 Outdoor Unit PNR-XHS3632 Specifications Major Component Specifications Indoor Unit Fan motorModel No XHS3632 Source Specifications Major Component Specifications Outdoor Unit CompressorModel No CH3632 Source Specifications Other Component Specifications Indoor Unit Model No XHS2432 Power TransformerXHS3632 Power Transformer Specifications Other Component Specifications Outdoor Unit Model No CH2432Model No CH3632 Specifications Dimensional Data Indoor Unit XHS2432 Specifications Dimensional Data Indoor Unit XHS3632 Dimensional Data Outdoor Unit CH2432 SpecificationsSpecifications Dimensional Data Outdoor Unit CH3632 Indoor Unit XHS2432 Specifications Refrigerant Flow Diagram Outdoor Unit CH2432Operating Range Specifications Refrigerant Flow Diagram Outdoor Unit CH3632 Indoor Unit XHS3632Processes and1.Specificationsfunctions Processes and FunctionsCooling Room Temperature ControlProcesses and functions Heating Cold Draft Prevention Heating Cycle Chart Explanations and notes Automatic Fan Speed Indoor UnitOutdoor Fan Speed Control Freeze Prevention Cooling Condensing Temperature Control Cooling Overload Protection Heating This function prevents the air conditioner from overloadingDischarge Temperature Control Cooling and Heating Auto. Mode for Automatic Heating/Cooling Switching Processes and functions Time Chart for Defrosting Defrosting Control, Outdoor Heat Exchanger Coil HeatingNormal Control Mode 11 4-Way Valve, Solenoid ControlAutomatic Restart after Power Interruption Auto Control ModeCompressor Discharge Gas Temperature Electronic Expansion ValveHeating Except During Defrosting Fuzzy ControlCompressor Current Detection Circuit Overload ProtectionContents and Order of control Electronic Expansion Valve ControlRefrigerant flow distribution control Fuzzy control optimal refrigerant flow rate controlVoltage Detection Control Processes and functions Electrical Data Electrical dataIndoor Unit XHS2432, XHS3632Schematic Diagram CH2432 OutdoorUnitOutdoor Unit ControllerElectric Wiring Diagram CH3632FMO1 FMO2 Electrical data Service Procedures Service proceduresTroubleshooting This section explainsService procedures Check before and after Troubleshooting Check power supplyCheck power supply wiring Check inter-unit wiringCooling Service procedures Heating Meanings of alarm messages Controller DisplayWireless remote Controller Display Refrigerant Shortage Service procedures Symptoms and parts to inspect SM830076 0335MI Influenced by external noise Yes Start Is there connector contact defect? Correct the connection 0343MI Symptom LCD on the remote controller displays Check E15 Symptom LCD on the remote controller displays Check E16 0346MI Indoor fan does not operate Compressor motor does not operate Set service check switches Service procedures Use the test run procedure Service procedures Check the sensor temperature readings Find out about past service problems SET Temp Check the remote controller itself for correct operation Service procedures Execute the auto. address operation 0362MI 0364MI Change the shift temperature in heating mode Service procedures Set the indoor unit address Set the No. of R. C. which you want to set with , button 0371MI Service procedures Change the period of the filter timer Checking the Electrical Components Measurement of Insulation ResistanceChecking the Protective Devices Compressor motor thermal protector . . . . . . Outdoor unitService procedures Checking the Electrical Parts Power transformer TR1Motor capacitor ............ Both in indoor and outdoor unit Continuity of fuse on P.C.B. Ass’yCase of single -phase compressor Solenoid coil of the electronic refrigerantCompressor motor CM ……… Outdoor unit Compressor motor magnetic contactor 52C ………… Outdoor unitService procedures Sensor and Solenoid Layout Diagram CH2432XHS3632 Service procedures Thermistor Characteristic Curve Service procedures C.B. Setting Central control when using the *system controllerSetting of indoor control P.C.B Standard control single outdoor unitBoth OFF Set to When shipped from factory Service procedures Automatic Address Setting Method Displaying Indoor / Outdoor Unit Combination NumbersItems to Check Prior to Test Run Service procedures Test Run 100 Test Run Procedure Service procedures 12 P.C.B. and Parts Location CR-THS2432CR-CH2432 Checking procedure for each P.C.B Service procedures Check Pins Switch the pin from normal operation to check operationCentral Region
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XHS3632, XHS2432, CH3632, CH2432 specifications

The Sanyo CH3632 is a cutting-edge air conditioning unit that exemplifies efficiency and innovation in climate control technology. Designed primarily for residential use, this model has attracted attention due to its combination of powering performance and user-friendly features.

One of the standout characteristics of the Sanyo CH3632 is its energy efficiency. With a high Seasonal Energy Efficiency Ratio (SEER), the unit consistently delivers cooling while minimizing energy consumption. This not only reduces monthly electricity bills but also contributes positively to environmental sustainability. Its environmentally friendly refrigerant further emphasizes Sanyo's commitment to eco-conscious designs.

The unit employs advanced inverter technology, which allows for variable-speed compressor operation. This means that instead of turning on and off, the compressor adjusts its speed based on the cooling needs of the space. This creates a more stable and comfortable indoor environment while ensuring quieter operation. The reduced noise levels make the CH3632 an excellent choice for bedrooms and living spaces where peace and tranquility are essential.

Another key feature of the Sanyo CH3632 is its dual filtration system, which combines a pre-filter with a HEPA filter. This system effectively captures dust, allergens, and other airborne particulates, ensuring that the air quality remains high. Homeowners can breathe easier knowing that their indoor air is cleaner and healthier.

Smart features are also integral to this model. The Sanyo CH3632 can be integrated with smart home systems, allowing users to control temperature settings via mobile apps or voice commands. This connectivity makes it convenient to manage cooling preferences from anywhere in the house, adding a layer of modern convenience to home comfort.

Installation of the Sanyo CH3632 is straightforward and can often be completed without extensive modifications to existing structures. Its sleek design allows it to blend seamlessly into various home aesthetics, making it an attractive addition to any space.

In summary, the Sanyo CH3632 is a highly efficient air conditioning unit that incorporates advanced technologies for optimal performance. With eco-friendly features, smart connectivity, and an emphasis on air quality, it sets a high standard for comfort in residential air conditioning solutions.