Sanyo CH2432, XHS3632, XHS2432, CH3632 Please Read Before Starting, If Necessary, Get Help

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Important

Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must :

ÚCarefully read this instruction booklet before beginning.

ÚFollow each installation or repair step exactly as shown.

ÚObserve all local, state, and national electrical codes.

ÚPay close attention to all warning and caution notices given in this manual.

This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.

This symbol refers to a hazard or

CAUTION unsafe practice which can result in personal injury or product or

property damage.

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

When Wiring

……………………………………………………………………

ELECTRICAL SHOCK CAN CAUSE SEVERE

PERSONAL INJURY OR DEATH. ONLY A

QUALIFIED, EXPERIENCED ELECTRICIAN

SHOULD ATTEMPT TO WIRE THIS SYSTEM.

Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.

Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate ground- ing can cause accidental injury or death.

Ground the unit following local electrical codes.

Connect all wiring tightly. Loose wiring may cause overheat- ing at connection points and a possible fire hazard.

When Transporting

……………………………………………………………………

Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.

When Installing

……………………………………………………………………

…In a Room

Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.

…In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.

…In an area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

…In a Snowy Area (for Heat Pump-type Sys-tems)

Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

……………………………………………………………………

Ventilate the room well, in the event that refrigerant gas leaks during the installation. Be careful not to allow contact of the refrigerant gas with a flame as this will cause the generation of poisonous gas.

Keep all tubing runs as short as possible.

Use the flare method for connecting tubing.

Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.

Check carefully for leaks before starting the test run.

NOTE

Depending on the system type, liquid and gas lines may be either narrow or wide. Therefore, to avoid confusion the refrigerant tubing for your particular model is specified as either “narrow” or “wide” rather than as “liquid” or “gas”.

When Servicing

……………………………………………………………………

Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.

Keep your fingers and clothing away from any moving parts.

Clean up the site when installation is finished. Check that no metal scraps or bits of wiring have been left inside the unit.

CAUTION

Ventilate any enclosed areas when installing or testing the refrigeration system. Contact of refrigerant gas with fire or heat can produce poisonous gas.

Confirm after installation that no refrigerant gas is leaking. If the gas comes in contact with a burning stove, gas water heater, electric room heater or other heat source, it can cause the generation of poisonous gas.

SM830076

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Contents Split System AIR Conditioner Please Read Before Starting If Necessary, Get HelpWHO should USE this Manual Table of Contents Service Procedures Introduction Read Me First Specifications Specifications Unit Specifications PerformanceData Subject to Change Without Notice Model No Indoor Unit XHS3632 Outdoor Unit PNR-XHS3632 Specifications Major Component Specifications Indoor Unit Fan motorModel No XHS3632 Source Specifications Major Component Specifications Outdoor Unit CompressorModel No CH3632 Source Specifications Other Component Specifications Indoor Unit Model No XHS2432 Power TransformerXHS3632 Power Transformer Specifications Other Component Specifications Outdoor Unit Model No CH2432Model No CH3632 Specifications Dimensional Data Indoor Unit XHS2432 Specifications Dimensional Data Indoor Unit XHS3632 Dimensional Data Outdoor Unit CH2432 SpecificationsSpecifications Dimensional Data Outdoor Unit CH3632 Indoor Unit XHS2432 Specifications Refrigerant Flow Diagram Outdoor Unit CH2432Operating Range Specifications Refrigerant Flow Diagram Outdoor Unit CH3632 Indoor Unit XHS3632Processes and1.Specificationsfunctions Processes and FunctionsCooling Room Temperature ControlProcesses and functions Heating Cold Draft Prevention Heating Cycle Chart Explanations and notes Automatic Fan Speed Indoor UnitOutdoor Fan Speed Control Freeze Prevention Cooling Condensing Temperature Control Cooling Overload Protection Heating This function prevents the air conditioner from overloadingDischarge Temperature Control Cooling and Heating Auto. Mode for Automatic Heating/Cooling Switching Processes and functions Time Chart for Defrosting Defrosting Control, Outdoor Heat Exchanger Coil HeatingNormal Control Mode 11 4-Way Valve, Solenoid ControlAutomatic Restart after Power Interruption Auto Control ModeHeating Except During Defrosting Compressor Discharge Gas TemperatureElectronic Expansion Valve Fuzzy ControlCompressor Current Detection Circuit Overload ProtectionRefrigerant flow distribution control Contents and Order of controlElectronic Expansion Valve Control Fuzzy control optimal refrigerant flow rate controlVoltage Detection Control Processes and functions Electrical Data Electrical dataIndoor Unit XHS2432, XHS3632Schematic Diagram CH2432 OutdoorUnitOutdoor Unit ControllerElectric Wiring Diagram CH3632FMO1 FMO2 Electrical data Service Procedures Service proceduresTroubleshooting This section explainsCheck power supply wiring Service procedures Check before and after TroubleshootingCheck power supply Check inter-unit wiringCooling Service procedures Heating Meanings of alarm messages Controller DisplayWireless remote Controller Display Refrigerant Shortage Service procedures Symptoms and parts to inspect SM830076 0335MI Influenced by external noise Yes Start Is there connector contact defect? Correct the connection 0343MI Symptom LCD on the remote controller displays Check E15 Symptom LCD on the remote controller displays Check E16 0346MI Indoor fan does not operate Compressor motor does not operate Set service check switches Service procedures Use the test run procedure Service procedures Check the sensor temperature readings Find out about past service problems SET Temp Check the remote controller itself for correct operation Service procedures Execute the auto. address operation 0362MI 0364MI Change the shift temperature in heating mode Service procedures Set the indoor unit address Set the No. of R. C. which you want to set with , button 0371MI Service procedures Change the period of the filter timer Checking the Electrical Components Measurement of Insulation ResistanceChecking the Protective Devices Compressor motor thermal protector . . . . . . Outdoor unitService procedures Checking the Electrical Parts Power transformer TR1Motor capacitor ............ Both in indoor and outdoor unit Continuity of fuse on P.C.B. Ass’yCompressor motor CM ……… Outdoor unit Case of single -phase compressorSolenoid coil of the electronic refrigerant Compressor motor magnetic contactor 52C ………… Outdoor unitService procedures Sensor and Solenoid Layout Diagram CH2432XHS3632 Service procedures Thermistor Characteristic Curve Setting of indoor control P.C.B Service procedures C.B. SettingCentral control when using the *system controller Standard control single outdoor unitBoth OFF Set to When shipped from factory Service procedures Automatic Address Setting Method Displaying Indoor / Outdoor Unit Combination NumbersItems to Check Prior to Test Run Service procedures Test Run 100 Test Run Procedure Service procedures 12 P.C.B. and Parts Location CR-THS2432CR-CH2432 Checking procedure for each P.C.B Service procedures Check Pins Switch the pin from normal operation to check operationCentral Region
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