Grizzly G0445, G9962Z, G0582, 9962ZX instruction manual Tion

Page 43

Troubleshooting

SYMPTOM

 

POSSIBLE CAUSE

CORRECTIVE ACTION

 

 

 

 

 

Snake shaped marks on

1.

Sanding belt damaged or dirty.

1.

Clean or replace sanding belt.

workpiece.

 

 

 

 

 

 

 

 

 

 

Lines across width of work-

1.

Sanding belt seam is open or dam-

1.

Replace sanding belt.

piece.

 

 

aged.

 

 

 

 

 

 

 

Glossy spots or streaks on

1.

Worn sanding belt.

1.

Replace sanding belt.

workpiece.

 

2.

Rear pressure roller too low.

2.

Raise rear pressure roller. (See warning in Pressure Roller sec-

 

 

 

 

 

tion!)

 

 

 

 

 

Sanding belt clogs quickly.

1.

Sanding belt grit too small for par-

1.

Replace with a coarser grit sanding belt.

 

 

 

ticular job.

 

 

 

 

2.

Excessive depth of cut.

2.

Reduce depth of cut.

 

 

3.

Wood is too moist.

3.

Allow wood to dry out.

 

 

4.

Dust Collection is at fault.

4.

Service dust collection system or dust collector is undersized.

 

 

 

 

 

Sanding belt does not ten-

1.

Low air pressure.

1.

Adjust air pressure to 75 PSI at primary regulator.

sion correctly; rollers pad

2.

Air leaks in system.

2.

Inspect all hoses and connections for leaking air; use water on sus-

under belt.

 

 

 

 

pected area to detect bubbles.

 

 

 

 

 

Sanding belt runs off to one

1.

Air eye fork clogged.

1.

Clean the intake hole on the air eye fork.

side, stopping the sander.

2.

Oscillation return valve closed.

2.

Open valve.

 

 

3.

Oscillation timing incorrect.

3.

Adjust oscillation timing.

 

 

 

 

 

Sanding belt will not start.

1.

Sanding belt is not tensioned.

1.

Tension sanding belt.

 

 

2.

Limit switches engaged.

2.

Center sanding belt so it is not touching the limit switches.

 

 

3.

Emergency stop plate engaged.

3.

Make sure emergency stop switch is released.

 

 

 

 

 

Poor, non-aggressive sand-

1.

Worn sanding belt.

1.

Replace sanding belt with a new one.

ing results.

 

2.

Sanding belt loaded with sawdust.

2.

Clean sanding belt to unload sawdust.

 

 

 

 

 

 

Conveyor belt not

tracking

1.

Conveyor rollers moved out of

1.

Re-adjust conveyor rollers.

in center.

 

 

adjustment.

 

 

 

 

 

 

 

Conveyor belt padping.

1.

Conveyor rollers have incorrect

1.

Adjust conveyor rollers to place more tension on the workpiece.

 

 

 

tension.

 

 

 

 

2.

Conveyor rollers contaminated with

2.

Clean conveyor rollers.

 

 

 

dirt or dust.

 

 

 

 

 

 

 

 

Emergency brake

stops

1.

Air pressure incorrect.

1.

Adjust air pressure to 75 PSI.

slow.

 

2.

Air leak in system.

2.

Find and fix air leaks.

 

 

3.

Brake rotor contaminated with oil.

3.

Clean brake rotor with automotive brake parts cleaner.

 

 

4.

Brake pads worn out.

4.

Replace brake pads.

 

 

 

 

 

Grinding noise when brak-

1.

Brakes severely worn out.

1.

Replace brake pads, have rotor turned (possibly replaced).

ing.

 

 

 

 

 

 

 

 

 

 

 

For your safety, turn the power switch off and dis- connect the sander from the power source and the air supply before starting the applicable troubleshooting.

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

-41-

Image 43
Contents Model Page Table of Contents Warranty & Returns Foreword IntroductionContact Info External Features FeaturesControl Panel Internal Features Machine Data Sheet G0445 Machine Data Sheet G0582 Machine Data Sheet G9962Z Machine Data Sheet G9962ZX Safety Instructions for Machinery SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Wide Belt Sanders Grounding Circuit Requirements220V/440V Connection Extension Cords440V Connection Site Considerations Clean UpSection SetupBeginning Assembly Air Line InstallationTo hook up a dust collection system Crate contents, see FigureInventory Dust CollectionSanding Belt To install the sanding beltPressure Roller Test Start Up Recommended Adjustments Grit Operation SafetyOperations Choosing SandpaperTable Movement Adjusting Feed RateAmp Draw Meter Using the platen Platen AdjustmentSanding Workpiece Rotary Phase Converter AccessoriesH2845 Cleaning Pads General MaintenanceSchedule Air System Sanding BeltsDust and Water Traps Platen Service ServiceTable Calibration To replace the brake pads Brake ServiceTools Needed Qty To check the brake padsTo check the sanding belt oscillation Oscillation TimingTo set the correct amount of airflow through Page Oscillation Speed To adjust the oscillation speedTable Parallelism To adjust the pressure rollers To adjust the table parallelismPressure Rollers To adjust either V-belt Belt AdjustmentAir System Diagram To remove the conveyor belt use and follow the steps below Conveyor Belt ReplacementPage Feed Belt Tension To adjust the feed belt tensionFeed Belt Tracking Date Approximate Hours Of Use Maintenance Performed Maintenance LogMachine Operations TroubleshootingTion Control Panel Electrical Diagram Control Panel Component Locations G0445/G0582/G9962Z/9962ZX Wide Belt Sander Wiring Box Components G0445/G0582/G9962ZX Contactor Connection Wiring Diagram G9962Z 220V Single-PhaseWiring Box Components G9962Z S T 220V/440V 3-Phase General Electrical Diagram E R SG9962Z 220V Single-Phase Tool Box and Accessories Diagram Description Tool Box and Accessories Parts ListSanding Motor System Diagram FAN Cover Sanding Motor System Parts ListTable Lift System Diagram Motor Cover Table Lift System Parts ListConveyor System Diagram Conveyor System Parts List Feed, Drum, and Pressure Roller Diagram Feed, Drum, and Pressure Roller Parts List Sanding Drum and Platen System Diagram Bracket Female Sanding Drum, and Platen System Parts ListUpper Roller System Diagram Upper Roller System Parts List Cabinet Assembly Diagram Cabinet Assembly Parts List G0582 Main Electrical Panel and Controls DiagramConversion Relays Main Electrical Panel and Controls Parts ListBelt Oscillation System Diagram Belt Oscillation System Parts List Label Diagram Labels List Hardware Recognition Chart G0445/G0582/G9962Z/9962ZX Wide Belt Sander Warranty & Returns Comments Warranty CardPage Page Call Today For a Free Full Color Catalog