Grizzly G0459 owner manual Sanding Operations

Page 26

Sanding Operations

Symptom

Possible Cause

Possible Solution

Machine stalls or

1. Dust collection ducting is at fault.

1. Seal all leaks, size ducts correctly, eliminate bends,

is underpowered.

 

and refer to Dust Collection Basics Handbook (ISBN

 

 

 

 

0-9635821-2-7) for further recommendations.

 

 

 

2. Low power supply voltage.

2. Make sure all hot lines and grounds are operational

 

 

 

 

and have correct voltage on all legs.

 

 

 

3. Belt is slipping.

3. Replace bad belt, align pulleys, and re-tension.

 

 

 

4. Motor connection is wired incorrectly.

4. Correct motor wiring (see Page 40).

 

 

 

5. Plug or receptacle is at fault.

5. Test power plug and receptacle for good contact and

 

 

 

 

correct wiring.

 

 

 

6. Pulley or sprocket is slipping on shaft.

6. Replace loose pulley and shaft.

 

 

 

7. Motor bearings are at fault.

7. Rotate motor shaft for noisy or burnt bearings, repair/

 

 

 

 

replace as required.

 

 

 

8. Machine is undersized for the task.

8. Use new sandpaper with appropriate grit, and reduce

 

 

 

 

the feed rate/depth of sanding.

 

 

 

9. Motor has overheated.

9. Unobstructed motor cooling air flow, let motor cool,

 

 

 

 

and reduce workload on machine.

 

 

 

10.Centrifugal switch is at fault.

10.Adjust or replace the centrifugal switch.

 

 

 

11.Motor is at fault.

11.Test, repair or replace motor.

 

 

 

 

Machine

lacks

1. V-belt loose.

1. Tighten V-belt (Page 26).

power;

drum

 

 

stops

 

turning

2. Too much pressure on pressure rollers.

2. Reduce pressure roller pressure (Page 31).

under load.

 

 

Machine

slows

1. V-belt loose.

1. Tighten V-belt (Page 26).

when

sanding,

 

 

making a squeal-

 

 

ing noise, espe-

2. V-belt worn out.

2. Replace V-belt (Page 27).

cially on start-up.

 

 

 

 

Loud

repetitious

1. Pulley setscrews or keys are missing or loose.

1. Inspect keys and setscrews. Replace or tighten if nec-

noise

 

coming

 

essary.

from machine.

2. Motor fan is hitting the cover.

2. Adjust fan cover mounting position, tighten fan, or

 

 

 

 

 

 

 

shim fan cover.

 

 

 

3. V-belt is defective.

3. Replace V-belt (Page 27).

 

 

 

 

Vibration

when

1. Loose drum pillow block bearings.

1. Tighten drum pillow block bearings.

sanding.

 

2. Worn drum pillow block bearings.

2. Replace drum pillow block bearings.

 

 

 

G r i n d i n g ,

1. Drum bearings lack sufficient grease.

1. Grease the pillow block bearings (Page 21).

screeching, or

 

 

rubbing

noise

 

 

when

sanding

2. Drum bearings are worn and need replace-

2. Replace the drum bearings.

drum is powered

up.

 

 

ment.

 

 

 

 

 

 

 

 

 

 

-24-

G0459 12" Drum Sander

Image 26
Contents Model G0459 Drum Sander Safety Label Placement Table of Contents Warranty and Returns Contact Info IntroductionForeword Machine Data Sheet Identification Safety Safety Instructions for MachineryAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Drum Sanders Circuit Requirements 110V OperationItems Needed for Set Up SET UPSet Up Safety UnpackingFloor Load InventorySite Considerations Working ClearancesComponents and Hardware Needed Qty Placing SanderMounting To mount the drum sander to a bench topTo mount the handwheel Installing Crank HandleDust Collection To connect the dust port to a dust collectorRecommended Adjustments Test RunOperations Operation Safety Switch/LockoutTo turn the switch on and OFF To set the depth of cut To adjust the conveyor speedDepth of Cut Variable Speed To sand a workpiece SandingSanding Tips Grit Class Usage Paper ReplacementChoosing Sandpaper Size Model AccessoriesPRO-STICKSanding Pad H1300 H1298 G7984 H2347 H0736G1163-1HP Dust Collector G3124-Wire Hose Clamps 21⁄2 G3123-Flexible Hose 21⁄2 xG3119-4 x 21⁄2 Adapter G7313-Tool TableSchedule MaintenanceCleaning LubricationTable lift screws Motor & Electrical ServiceTroubleshooting Sanding Operations Increase pressure roller pressure Tension Belt ServiceGauge Blocks Pulley Alignment Removal/ReplacementTo adjust V-belt tension To align the pulleysTracking Conveyor Tensioning TrackingTensioning To tension the conveyorDrum Adjustments Drum parallel to conveyor belt G0459 12 Drum SanderTo adjust the pillow block bearings Drum perpendicular to feed directionPressure Roller Factory SettingTo adjust the pressure rollers to the factory setting HeightScale Pointer Calibration To calibrate the scale pointerTo adjust the table lift screws Table Lift ScrewsConveyor Belt Replacement To replace the conveyor beltDrum sander disassembled to Step To StepBrass Shims Page Page Electrical Components Motor WiringSwitch Box Wiring Feed Motor CapacitorWiring Diagram Frame Parts Breakdown Drum and Conveyor Parts Breakdown Parts List DescriptionDust Scoop Safety Label Placement and Parts List 214 215 213 212 216 217 209 218Warranty and Returns Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAPage Call Today For a Free Full Color Catalog