Grizzly G0459 owner manual Gauge Blocks, Belt Service, Tension

Page 28

Gauge Blocks

 

Tools Needed:

Qty

6' Long 2x4

1

Miter Saw (or Circular Saw)

1

Jointer

1

Table Saw

1

The gauge blocks described here will be required to complete most of the service procedures in this section.

To make the gauge blocks:

1.Edge joint the concave edge of the 2x4 flat on a jointer, as shown in Figure 22.

Figure 22. Edge jointing on a jointer.

2.Place the jointed edge of the 2x4 against the table saw fence and rip cut just enough off the opposite side to square up the two edges of the 2x4, as shown in Figure 23.

 

Opposite

Previously

 

Edge Rip

Jointed Edge

 

Cut with

Held Against

��

Table Saw

Fence

��

��

Figure 23. Rip cutting on a table saw.

3.Cut the 2x4 into two even pieces to make two 36" long wood gauge blocks.

Note: Steps 1 & 2 can be skipped, but having these wood gauge blocks at an even height is critical to the accuracy of your overall adjust-

ments.

V-Belt Service

 

Tools Needed:

Qty

Hex Wrench 6mm

1

Wrench 12mm

1

Straightedge

1

Ruler

1

Phillips Head Screwdriver #2

1

Tension

A new V-belt often stretches and loosens up dur- ing the first 16 hours of use. After this period, it should be inspected and re-tensioned if neces- sary.

Proper tension is important for optimum power transmission. However, too much tension may cause premature bearing failure.

To test V-belt tension:

1.Remove the right handle and side panel.

2.Using a straightedge and ruler (Figure 24), push on the middle of the V-belt. The correct V-belt tension is achieved when the V-belt can be deflected 12"–34" with moderate pres- sure.

Figure 24. Checking V-belt tension with a

straightedge and a ruler.

3.Reinstall the side panel and handle.

-26-

G0459 12" Drum Sander

Image 28
Contents Model G0459 Drum Sander Safety Label Placement Table of Contents Warranty and Returns Foreword IntroductionContact Info Machine Data Sheet Identification Safety Safety Instructions for MachineryAlways Lock Mobile Bases if Used Before Operating Machinery Additional Safety for Drum Sanders Circuit Requirements 110V OperationSET UP Set Up SafetyItems Needed for Set Up UnpackingInventory Site ConsiderationsFloor Load Working ClearancesPlacing Sander MountingComponents and Hardware Needed Qty To mount the drum sander to a bench topInstalling Crank Handle Dust CollectionTo mount the handwheel To connect the dust port to a dust collectorRecommended Adjustments Test RunTo turn the switch on and OFF Operation Safety Switch/LockoutOperations Depth of Cut Variable Speed To adjust the conveyor speedTo set the depth of cut Sanding Tips SandingTo sand a workpiece Choosing Sandpaper Paper ReplacementGrit Class Usage Accessories PRO-STICKSanding PadSize Model H1300 H1298 G7984 H2347 H0736G3124-Wire Hose Clamps 21⁄2 G3123-Flexible Hose 21⁄2 x G3119-4 x 21⁄2 AdapterG1163-1HP Dust Collector G7313-Tool TableMaintenance CleaningSchedule LubricationTable lift screws Troubleshooting ServiceMotor & Electrical Sanding Operations Increase pressure roller pressure Gauge Blocks Belt ServiceTension Removal/Replacement To adjust V-belt tensionPulley Alignment To align the pulleysConveyor Tensioning Tracking TensioningTracking To tension the conveyorDrum Adjustments Drum parallel to conveyor belt G0459 12 Drum SanderTo adjust the pillow block bearings Drum perpendicular to feed directionFactory Setting To adjust the pressure rollers to the factory settingPressure Roller HeightScale Pointer Calibration To calibrate the scale pointerTo adjust the table lift screws Table Lift ScrewsConveyor Belt Replacement To replace the conveyor beltDrum sander disassembled to Step To StepBrass Shims Page Page Motor Wiring Switch Box WiringElectrical Components Feed Motor CapacitorWiring Diagram Frame Parts Breakdown Drum and Conveyor Parts Breakdown Parts List DescriptionDust Scoop Safety Label Placement and Parts List 214 215 213 212 216 217 209 218Warranty and Returns Warranty Card CommentsGrizzly INDUSTRIAL, INC BOX BELLINGHAM, WAPage Call Today For a Free Full Color Catalog