Troubleshooting Guide
Problem | Possible Cause | Solution | ||||
Conveyor belt does not | Shaft coupler not attached. | Attach shaft coupler. | ||||
move. | ||||||
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Conveyor rollers run |
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| Align shaft flats of gear motor and | |||
Shaft coupling loose. | drive roller and tighten shaft coupling | |||||
intermittently. | ||||||
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| set screws. | ||||
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Abrasive Strip Comes | 1. | Slack in abrasive strip on drum. | 1. | Remove slack in strip. | ||
2. | Read section on wrapping | |||||
off Drum. | 2. | Abrasive improperly wrapped. | ||||
| abrasive strips. | |||||
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| 1. | Strip caught on inside edge of | 1. | ||
Abrasive Strip Loose. |
| slot, or on inboard side of drum. |
| trim abrasive edge. | ||
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| 2. | Strip not cut properly. | 2. | Recut and install abrasive strip. | |
Abrasive Loads up | 1. | Excessive depth of cut. | 1. | Reduce depth of cut. | ||
2. | Excessive feed rate. | 2. | Use slower feed rate. | |||
Prematurely. | 3. | Inadequate dust collection. | 3. | Increase airflow at dust ports. | ||
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| 4. | Inadequate abrasive. | 4. | Use | |
Line or Groove in Stock. | 1. | Inconsistent feed rate. | 1. | Do not stop or change feed rate. | ||
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| 1. | Abrasive strip overlapped. | 1. | ||
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| 2. | Excessive depth of cut. | 2. | Reduce depth of cut. | |
Wood Burns. | 3. | Depth of cut excessive for fine | 3. | Use coarser grit or reduce depth | ||
| grit. |
| of cut. | |||
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| 4. | Feed rate too slow. | 4. | Increase feed rate. | |
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| 5. | Abrasive loaded. | 5. | Clean abrasives. | |
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| 6. | Worn abrasives. | 6. | Replace abrasives. | |
Board slips on conveyor | 1. | Tension rollers too high. | 1. | Lower tension rollers. | ||
2. | Excessive feed rate. | 2. | Reduce feed rate. | |||
belt. | ||||||
3. | Dirty or word conveyor belt. | 3. | Replace conveyor belt. | |||
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Sander motors slow or | 1. | Improper conveyor belt tension. | 1. | Adjust belt tension. | ||
2. | Excessive depth of cut. | 2. | Reduce depth of cut. | |||
stall |
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| 3. | Excessive feed rate. | 3. | Reduce feed rate. | ||
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| A1. | Conveyor belt slipping, see | |
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| above. | |
Rippled sanded surface |
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| A1. | Board slips on conveyor, see | ||
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| above. | |||
A. | Non uniformly | A. | Uneven feed rate. | A1. | Power feed gear motor stalls, | |
| spaced ripples. | B. | Conveyor bed flexing or |
| see above. | |
B. | Uniformly spaced |
| vibration. | B1. | Reduce depth of cut. | |
| ripples. |
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| B1. | Reduce feed rate. | |
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| B1. | Check for loose bolts, shaft | |
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| coupling set screws or out of | |
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| balance drum. | |
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| 1. | Maintain constant feed rate (by | |
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| 1. | Inconsistent feed rate. |
| hand). | |
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| 2. | Excessive depth of cut | |||
Gouging of wood. | 2. | Stock slipping on conveyor. | ||||
| (PowerFeed) or inadequate hold | |||||
3. | Workpiece not properly |
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| down pressure. | |||
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| supported. |
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| 3. | Add work supports for long | ||
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| workpieces. | |
Snipe | 1. | Improper tension rollers setting | 1. | See tension roller adjustment. | ||
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| 1. | Excessive load on sanding drum | 1. | Allow motor to cool and reset | |
Motor overload |
| overload button. | ||||
| and motor. |
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| 2. | Have a certified electrician | ||||
protector trips or shop | 2. | Too many tools on circuit. | ||||
| correct the shop wiring problem. | |||||
wiring breaker trips. | 3. | Excessive length or inadequate |
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3. | Use a shorter heavier gauge | |||||
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| size extension cord. | |||
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| extension cord. | ||
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