Jet Tools 22-44 Plus owner manual Troubleshooting Guide, Problem Possible Cause Solution

Page 17

Troubleshooting Guide

Problem

Possible Cause

Solution

Conveyor belt does not

Shaft coupler not attached.

Attach shaft coupler.

move.

 

 

 

 

Conveyor rollers run

 

 

Align shaft flats of gear motor and

Shaft coupling loose.

drive roller and tighten shaft coupling

intermittently.

 

 

set screws.

 

 

 

 

Abrasive Strip Comes

1.

Slack in abrasive strip on drum.

1.

Remove slack in strip.

2.

Read section on wrapping

off Drum.

2.

Abrasive improperly wrapped.

 

abrasive strips.

 

 

 

 

 

 

 

1.

Strip caught on inside edge of

1.

Re-adjust strip end in slot and/or

Abrasive Strip Loose.

 

slot, or on inboard side of drum.

 

trim abrasive edge.

 

 

2.

Strip not cut properly.

2.

Recut and install abrasive strip.

Abrasive Loads up

1.

Excessive depth of cut.

1.

Reduce depth of cut.

2.

Excessive feed rate.

2.

Use slower feed rate.

Prematurely.

3.

Inadequate dust collection.

3.

Increase airflow at dust ports.

 

 

4.

Inadequate abrasive.

4.

Use open-coat abrasive.

Line or Groove in Stock.

1.

Inconsistent feed rate.

1.

Do not stop or change feed rate.

 

 

1.

Abrasive strip overlapped.

1.

Re-wrap abrasive strip.

 

 

2.

Excessive depth of cut.

2.

Reduce depth of cut.

Wood Burns.

3.

Depth of cut excessive for fine

3.

Use coarser grit or reduce depth

 

grit.

 

of cut.

 

 

4.

Feed rate too slow.

4.

Increase feed rate.

 

 

5.

Abrasive loaded.

5.

Clean abrasives.

 

 

6.

Worn abrasives.

6.

Replace abrasives.

Board slips on conveyor

1.

Tension rollers too high.

1.

Lower tension rollers.

2.

Excessive feed rate.

2.

Reduce feed rate.

belt.

3.

Dirty or word conveyor belt.

3.

Replace conveyor belt.

 

 

Sander motors slow or

1.

Improper conveyor belt tension.

1.

Adjust belt tension.

2.

Excessive depth of cut.

2.

Reduce depth of cut.

stall

 

 

3.

Excessive feed rate.

3.

Reduce feed rate.

 

 

 

 

 

 

A1.

Conveyor belt slipping, see

 

 

 

 

 

above.

Rippled sanded surface

 

 

A1.

Board slips on conveyor, see

 

 

 

above.

A.

Non uniformly

A.

Uneven feed rate.

A1.

Power feed gear motor stalls,

 

spaced ripples.

B.

Conveyor bed flexing or

 

see above.

B.

Uniformly spaced

 

vibration.

B1.

Reduce depth of cut.

 

ripples.

 

 

B1.

Reduce feed rate.

 

 

 

 

B1.

Check for loose bolts, shaft

 

 

 

 

 

coupling set screws or out of

 

 

 

 

 

balance drum.

 

 

 

 

1.

Maintain constant feed rate (by

 

 

1.

Inconsistent feed rate.

 

hand).

 

 

2.

Excessive depth of cut

Gouging of wood.

2.

Stock slipping on conveyor.

 

(PowerFeed) or inadequate hold

3.

Workpiece not properly

 

 

 

 

down pressure.

 

 

 

supported.

 

 

 

 

3.

Add work supports for long

 

 

 

 

 

 

 

 

 

workpieces.

Snipe

1.

Improper tension rollers setting

1.

See tension roller adjustment.

 

 

1.

Excessive load on sanding drum

1.

Allow motor to cool and reset

Motor overload

 

overload button.

 

and motor.

 

 

2.

Have a certified electrician

protector trips or shop

2.

Too many tools on circuit.

 

correct the shop wiring problem.

wiring breaker trips.

3.

Excessive length or inadequate

 

3.

Use a shorter heavier gauge

 

 

 

size extension cord.

 

 

 

 

extension cord.

 

 

 

 

 

17

Image 17
Contents Plus Drum Sander Warranty & Service AWG Volts Total Length of Cord in FeetPage Volt Operation Grounding InstructionsTable of Contents Specifications Plus Drum SanderTools Required for Assembly & Adjustments Contents of the Shipping CartonsConveyor Belt Tension Assembly and SetupDrum Height Control Dust Cover Conveyor Belt TrackingChecking Drum Alignment Aligning the DrumWrapping Abrasive Strips Fine Tuning Drum AlignmentPage Setting the Depth of Cut Connecting Sander to a Dust CollectorDepth Gauge Establishing the Proper Drum HeightAbrasives Selecting Sandsmart Feed RatesSelecting Drum Abrasives Grit Common Application Selecting Abrasive Grits Monthly Maintenance Stock Feeding Angle Multiple-Piece Sanding RunsPerformax 22-44 Abrasives Cleaning Abrasive StripsStretching Abrasive Life Tension Roller Pressure Adjustment Conveyor Belt ReplacementDrum Height Control Adjustment Tension Roller AlignmentProblem Possible Cause Solution Troubleshooting GuideDrum Head Assembly Index Part Description Size Qty 12-2000-04 Conveyor And Motor Assembly 323759 Wiring Diagram