Sanyo CH1872, CH2472 service manual How to Test Run the Air Conditioner

Page 107

How to Test Run the Air Conditioner

After turning on power to the air conditioner, use the remote controller and follow the steps below to conduct the test run.

(1)Set the remote controller in Test Run mode. (Fig. 59a)

a)Press and hold the ION button.

b)Then press and hold the 1HR TIMER button.

c)At the same time, press the ACL (reset) button once. Use a pointed object such as the tip of a pen to press the ACL button.

ON/OFF operation

ION

button

After a few seconds, “ ” appears and “oP-1” blinks in the remote controller display area.

(Fig. 59b)

d)Release the 1HR TIMER button.

e)Release the ION button.

(2)Start Cooling mode test run by pressing the ON/OFF operation button of the remote controller. (Fig. 59a)

This starts the fan producing uncooled forced air with

 

the 4 indicator lamps (OPERATION lamp, TIMER

 

lamp, QUIET lamp, and ION lamp) on the main unit

 

blinking. (Fig. 59c)

After 3 minutes, the system shifts into cooling opera-

 

tion, and cool air will start to be felt. Cool mode test

 

run is unaffected by the room temperature.

button

A

1HR.

TIMER button

ACL (Reset) button

(3)

Press the ON/OFF operation button of the remote con-

 

troller again to stop the test run. (Fig. 59a)

(4)

Finally press the ACL (reset) button of the remote con-

 

troller to release it from Test Run mode to return to nor-

 

mal mode. (Fig. 59a)

 

• “ ” and “oP-1” will disappear from the remote con-

 

troller display area.

NOTE

Troubleshooting:

In the event that the green “Operation Light” is blinking upon powering up the system, an error condition exists. In this case, refer to the self-diagnostics procedure on the

inside of the front cover.

IMPORTANT

After the test run is completed, be sure to press the ACL (reset) button to return to normal mode. The air conditioner will not operate correctly if this is not done.

Fig. 59a

Fig. 59b

OPERATION lamp

TIMER lamp

QUIET lamp

ION lamp

Fig. 59c

21

Image 107
Contents Indoor Model No. Product Code No DC Inverter Split System AIR ConditionerPlease Read Before Starting Table of Contents Checking Electrical Components Indoor Air Intake Temp Outdoor Air Intake Temp Operating RangeCH1872 SpecificationsUnit Specifications KHS1872208V CH2472 KHS247212.1 13.5 Indoor Unit Major Component SpecificationsCB-KHS2472 Microprocessor 250V 3A External Finish Outdoor UnitOutdoor Unit CH1872 CompressorOutdoor Unit CH2472 Outdoor air temp sensor Other Component SpecificationsIndoor heat exchanger sensor Compressor temp sensorIndoor Unit KHS1872 Dimensional Data11-17/32 23-15/16 35-7/16900 After a tube has been insulated To break or crack Refrigerant Flow DiagramRefrigerant Flow Diagram Insulation of Refrigerant TubingIndoor discharge air performance chart Temperature ChartsLow pressure performance chart Operating current performance chartHigh pressure performance chart Wide 73F Cooling Capacity Power Supply 230V Single Phase 60Hz Cooling Capacity24,200 BTU/h Indoor Outdoor Cooling Capacity Low Ambient24,200 BTU/h TH Total Heating Capacity BTU/h Power Supply 230V Single Phase 60Hz Heating CapacityHeating Capacity 29,000 BTU/h Heating Vertical distance ft Air Throw Distance ChartsCooling Vertical distance ft Room air temp F 26.7C Fan speed High Horizontal distance ftHeating Voltage208V Cooling Electrical CharacteristicsElectrical Data CH1872 Voltage230V CoolingCH2472 Voltage230V Cooling 8FA2-5257-70500-0 Electric Wiring DiagramsIndoor Unit KHS1872 KHS2472 WHT WHT YEL YEL Button Operation HR.TIMER button ACL Reset button MaintenanceAddress Setting of the Remote Control Unit How to Connect How to DisconnectAuto cooling/heating operation FunctionsOperation Functions Emergency operationLamp colors Timer backupFreeze prevention Compressor discharge temperature controlProtective Functions Overload prevention during heatingReverse-Cycle Defrosting Defrost detection and releaseCT Peak current cut-off control Method of Self-Diagnostics TroubleshootingPrecautions before Performing Inspection or Repair Self-diagnostics Lamps Replace the circuit board or the fuse NormalReplace the controller Checking the indoor unit Control Check items unit operation Using the TEST/T-RUN terminalsChecking the Indoor and Outdoor Units Condition E01 Serial Communication Error Identification ProcedureOff Blinking Illuminated Before the OperationTerminal board Outdoor Unit Condition E12 Indoor Fan Motor Trouble Diagnosis of Fan MotorOutdoor Fan Motor Locations most susceptible to noise Trouble Correction Noise Malfunction and Electromagnetic InterferenceNoise malfunction Electromagnetic interferenceMeasurement of Insulation Resistance for Electrical Parts Power Supply CordChecking Electrical Components Measurement of Insulation ResistanceChecking Continuity of Fuse on PCB Assy Characteristics Refrigerant R410A Special Precautions When Servicing UnitCharacteristics of New Refrigerant R410A What is New Refrigerant R410A?Checklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorExample Never charge a large amountUnit. This may cause Damage to the compressorRecharging Case Refrigerant is LeakingWelding leaking points Use of Existing Units When Tubes are ExtendedCharging Additional Refrigerant Retro-Fitting Existing SystemsOI-852-6-4180-801-00-2 Features Product Information ContentsAlert Symbols Electrical Requirements Installation LocationSafety Instructions Names of Parts Quiet lamp Unit Display and Operation ButtonRemote Control Unit Display Transmitter Remote Control UnitHR. Timer button Advance buttonFAN Speed selector button Quiet buttonButton Time Display Selector button Using the Remote Control UnitTemperature Display Selector How to Install BatteriesUsing the Remote Control Unit Press the ON/OFF operation button Operation with the Remote Control UnitSet the FAN Speed selector button to the setting you want Operation with the Remote Control UnitPress the Mode selector button and select the desired mode Press the TEMP. setting buttons to change the temperatureAdjusting the Fan Speed Night Setback Mode is used for saving energy Cooling and DRY ModeQuiet Mode Special Remarks Operation Indication Setting the TimerExample To set to 1030 pm 1030 pm 710 am 1100 am Present time Setting the TimerHow to set the on time Example To start operation at 710 am To cancel a timer program Press the Cancel buttonOperation together with the Daily ON/OFF Repeat Timer Using the 1-Hour OFF TimerSetting procedure Cancellation procedureSweep function Adjusting the Airflow DirectionSetting the airflow manually HorizontalWhen the air conditioner is not running Operation without the Remote Control UnitCare and Cleaning Intake grille Care and CleaningCleaning Grasp both ends of the airNegative ion generator metal electrodes inside plastic case Follow the steps below when the generator has become dirtyMax DB / 71 F WB Min DB / 57 F WB TroubleshootingOperating Range Trouble Possible Cause RemedyAppendix B Installation Instructions Contents Installation InstructionsPlease Read Before Starting Optional Copper Tubing Kit Tools Required for Installation not suppliedAccessories Supplied with Unit Table GeneralAdditional Materials Required for Installation Installation Site SelectionSolid base must not cover the hole of the bottom plate Make a Hole How to Install the Indoor UnitTrical wiring or conduits are Remove the Rear Panel from the UnitIf Block, Brick, Concrete or Similar Type Wall Install the Rear Panel on the WallIf Wooden Wall How to replace the grille Remove the Grille to Install the Indoor UnitHow to remove the grille Shape the Indoor Side Tubing Wiring Instructions General precautions on wiringAWG Recommended Wire Length and DiameterWiring Instructions for Inter-unit Connections For stranded wiring How to connect wiring to the terminal For Indoor UnitFor Outdoor Unit For solid core wiring or F-cable Right-side tubing MountingDrain cap Switching drain hose and drain capLeft-side tubing Unit or operate it until all Do not supply power toTubing and wiring to the out To unmount indoor unitWiring Instructions for the Outdoor Unit How to Install the Outdoor UnitFirst refer to . Installation Site Selection Use of the Flaring Method Flaring Procedure with a Flare ToolTo 0.5 mm Adjust so that the amount of tube Refrigerant TubingTo prevent heat loss and wet floors due to dripping of con Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Insulation of Refrigerant TubingAir Purging Attempting to turn the valve Be sure to completely insertHex wrench before How to Test Run the Air Conditioner Pump Down Basic Functions of the Service ValvesWhen opening or clos Ing the service valve Stem, use the accessoryMounting on a Wall Remote Control Unit Installation PositionAddress Setting of the Remote Control Unit Address Switch