Sanyo CH1872, CH2472 service manual Install the Rear Panel on the Wall, If Wooden Wall

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(4)Using a sabre saw, key hole saw or hole-cutting drill attachment, cut a hole in the wall. See Table 4 and Fig. 10.

Table 4

Hole Dia.

3-5/32" (80 mm)

(5)Measure the thickness of the wall from the inside edge to the outside edge and cut PVC pipe at a slight angle 1/4" (6 mm) shorter than the thickness of the wall. (Fig. 11)

(6)Place the plastic cover over the end of the pipe (for indoor side only) and insert the pipe in the wall. (Fig. 12)

3-3. Install the Rear Panel on the Wall

Be sure to confirm that the wall is strong enough to sus- pend the unit.

See either Item a) or b) below depending on the wall type.

a) If Wooden Wall

(1)Attach the rear panel to the wall with the 8 screws provided. (Fig. 13)

If you are not able to line up the holes in the rear panel with the beam locations marked on the wall, use rawl plugs or toggle bolts to go through the holes on the panel or drill 3/16" (5 mm) dia. holes in the panel over the stud locations and then mount the rear panel.

(2)Double check with a carpenter’s level or tape mea- sure that the panel is level. This is important to install the unit properly. (Fig. 14)

(3)Make sure the panel is flush against the wall. Any space between the wall and unit will cause noise and vibration.

b) If Block, Brick, Concrete or Similar Type Wall

Make 3/16" (4.8 mm) dia. holes in the wall. Insert rawl plugs for appropriate mounting screws. (Fig. 15)

NOTE

Hole should be made at a slight downward slant to the outdoor side.

Indoor Outdoor

sideside

Fig. 10

PVC pipe (Locally purchased)

Cut at slight angle

Fig. 11

INSIDEOUTSIDE

Wall

Plastic cover

PVC pipe

(Locally purchased)

Slight angle

Fig. 12

Fig. 13

Fig. 14

3/16"

(4.8 mm) dia. hole

Rawl plug

Fig. 15

7

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Contents Indoor Model No. Product Code No DC Inverter Split System AIR ConditionerPlease Read Before Starting Table of Contents Checking Electrical Components Indoor Air Intake Temp Outdoor Air Intake Temp Operating RangeUnit Specifications SpecificationsKHS1872 CH1872208V CH2472 KHS247212.1 13.5 Indoor Unit Major Component SpecificationsCB-KHS2472 Microprocessor 250V 3A Outdoor Unit CH1872 Outdoor UnitCompressor External FinishOutdoor Unit CH2472 Indoor heat exchanger sensor Other Component SpecificationsCompressor temp sensor Outdoor air temp sensorIndoor Unit KHS1872 Dimensional Data11-17/32 23-15/16 35-7/16900 Refrigerant Flow Diagram Refrigerant Flow DiagramInsulation of Refrigerant Tubing After a tube has been insulated To break or crackLow pressure performance chart Temperature ChartsOperating current performance chart Indoor discharge air performance chartHigh pressure performance chart Wide 73F Cooling Capacity Power Supply 230V Single Phase 60Hz Cooling Capacity24,200 BTU/h Indoor Outdoor Cooling Capacity Low Ambient24,200 BTU/h Power Supply 230V Single Phase 60Hz Heating Capacity Heating CapacityTH Total Heating Capacity BTU/h 29,000 BTU/h Cooling Vertical distance ft Air Throw Distance ChartsRoom air temp F 26.7C Fan speed High Horizontal distance ft Heating Vertical distance ftHeating Electrical Data Electrical CharacteristicsCH1872 Voltage230V Cooling Voltage208V CoolingCH2472 Voltage230V Cooling Electric Wiring Diagrams Indoor Unit KHS1872 KHS24728FA2-5257-70500-0 WHT WHT YEL YEL Maintenance Address Setting of the Remote Control UnitButton Operation HR.TIMER button ACL Reset button How to Connect How to DisconnectOperation Functions FunctionsEmergency operation Auto cooling/heating operationLamp colors Timer backupProtective Functions Compressor discharge temperature controlOverload prevention during heating Freeze preventionDefrost detection and release CT Peak current cut-off controlReverse-Cycle Defrosting Troubleshooting Precautions before Performing Inspection or RepairMethod of Self-Diagnostics Self-diagnostics Lamps Normal Replace the controllerReplace the circuit board or the fuse Using the TEST/T-RUN terminals Checking the Indoor and Outdoor UnitsChecking the indoor unit Control Check items unit operation Off Blinking Illuminated Serial Communication Error Identification ProcedureBefore the Operation Condition E01Terminal board Outdoor Unit Condition E12 Indoor Fan Motor Trouble Diagnosis of Fan MotorOutdoor Fan Motor Noise malfunction Noise Malfunction and Electromagnetic InterferenceElectromagnetic interference Locations most susceptible to noise Trouble CorrectionChecking Electrical Components Power Supply CordMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Characteristics of New Refrigerant R410A Refrigerant R410A Special Precautions When Servicing UnitWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tools Specifically for R410A Tubing Installation ProceduresCase of Compressor Malfunction Procedure for Replacing CompressorUnit. This may cause Never charge a large amountDamage to the compressor ExampleCase Refrigerant is Leaking Welding leaking pointsRecharging Charging Additional Refrigerant When Tubes are ExtendedRetro-Fitting Existing Systems Use of Existing UnitsOI-852-6-4180-801-00-2 Features Contents Alert SymbolsProduct Information Installation Location Safety InstructionsElectrical Requirements Names of Parts Quiet lamp Unit Display and Operation ButtonRemote Control Unit Display HR. Timer button Remote Control UnitAdvance button TransmitterFAN Speed selector button Quiet buttonTemperature Display Selector Using the Remote Control UnitHow to Install Batteries Button Time Display Selector buttonUsing the Remote Control Unit Press the ON/OFF operation button Operation with the Remote Control UnitPress the Mode selector button and select the desired mode Operation with the Remote Control UnitPress the TEMP. setting buttons to change the temperature Set the FAN Speed selector button to the setting you wantAdjusting the Fan Speed Night Setback Mode is used for saving energy Cooling and DRY ModeQuiet Mode Special Remarks Setting the Timer Example To set to 1030 pmOperation Indication How to set the on time Example To start operation at 710 am Setting the TimerTo cancel a timer program Press the Cancel button 1030 pm 710 am 1100 am Present timeSetting procedure Using the 1-Hour OFF TimerCancellation procedure Operation together with the Daily ON/OFF Repeat TimerSetting the airflow manually Adjusting the Airflow DirectionHorizontal Sweep functionOperation without the Remote Control Unit Care and CleaningWhen the air conditioner is not running Cleaning Care and CleaningGrasp both ends of the air Intake grilleNegative ion generator metal electrodes inside plastic case Follow the steps below when the generator has become dirtyOperating Range TroubleshootingTrouble Possible Cause Remedy Max DB / 71 F WB Min DB / 57 F WBAppendix B Installation Instructions Contents Installation InstructionsPlease Read Before Starting Accessories Supplied with Unit Table Tools Required for Installation not suppliedGeneral Optional Copper Tubing KitAdditional Materials Required for Installation Installation Site SelectionSolid base must not cover the hole of the bottom plate Trical wiring or conduits are How to Install the Indoor UnitRemove the Rear Panel from the Unit Make a HoleInstall the Rear Panel on the Wall If Wooden WallIf Block, Brick, Concrete or Similar Type Wall Remove the Grille to Install the Indoor Unit How to remove the grilleHow to replace the grille Shape the Indoor Side Tubing Wiring Instructions General precautions on wiringAWG Recommended Wire Length and DiameterWiring Instructions for Inter-unit Connections How to connect wiring to the terminal For Indoor Unit For Outdoor Unit For solid core wiring or F-cableFor stranded wiring Right-side tubing MountingSwitching drain hose and drain cap Left-side tubingDrain cap Tubing and wiring to the out Do not supply power toTo unmount indoor unit Unit or operate it until allHow to Install the Outdoor Unit First refer to . Installation Site SelectionWiring Instructions for the Outdoor Unit To 0.5 mm Adjust so that the amount of tube Flaring Procedure with a Flare ToolRefrigerant Tubing Use of the Flaring MethodFinishing the Installation Connecting Tubing between Indoor and Outdoor UnitsInsulation of Refrigerant Tubing To prevent heat loss and wet floors due to dripping of conAir Purging Be sure to completely insert Hex wrench beforeAttempting to turn the valve How to Test Run the Air Conditioner When opening or clos Ing the service valve Basic Functions of the Service ValvesStem, use the accessory Pump DownMounting on a Wall Remote Control Unit Installation PositionAddress Setting of the Remote Control Unit Address Switch