Sanyo CH2472, CH1872 Installation Site Selection, Additional Materials Required for Installation

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1-5. Additional Materials Required for Installation

1.Refrigeration (armored) tape

2.Insulated staples or clamps for connecting wire (See local codes)

3.Putty

4.Refrigeration lubricant

5.Clamps or saddles to secure refrigerant tubing

Indoor unit

Drain hose

2. Installation Site Selection

Outside drainage

2-1. Indoor Unit

WARNING

AVOID:

direct sunlight.

To prevent abnormal heat genera- tion and the possibility of fire, do not place obstacles, enclosures and grilles in front of or surround- ing the air conditioner in a way that may block air flow.

Fig. 1

 

6" (15 cm)

2" (5 cm)

2" (5 cm)

min.

 

min.

min.

 

 

 

 

Front View

 

nearby heat sources that may affect performance of the unit.

areas where leakage of flammable gas may be expected.

places where large amounts of oil mist exist.

 

Fig. 2

INDOOR

Tubing length (L)

UNIT

 

DO:

select an appropriate position from which every corner of

the room can be uniformly cooled. (High on a wall is best.)

select a location that will hold the weight of the unit.

select a location where tubing and drain hose have the

shortest run to the outside. (Fig. 1)

Elevation

OUTDOOR

difference (H)

UNIT

 

Fig. 3a

allow room for operation and maintenance as well as unre-

stricted air flow around the unit. (Fig. 2)

install the unit within the maximum elevation difference (H)

above or below the outdoor unit and within a total tubing length

(L) from the outdoor unit as detailed in Table 3 and Fig. 3a.

Install the indoor unit more than 3.3' (1 m) away from any

antenna or power lines or connecting wires used for television,

radio, telephone, security system, or intercom. Electrical noise

from any of these sources may affect operation.

CAUTION

For stable operation of the air conditioner, do not install wall-mounted type indoor units less than 5' (1.5 m) from floor level.

Indoor unit

Wall

Minimum height from floor level

5' (1.5 m)

Table 3

Floor level

Fig. 3b

 

Max. Allowable Tubing

Limit of Tubing

Limit of Elevation

Required Amount of

Model

Length at Shipment

Length (L)

Difference (H)

Additional Refrigerant

 

(ft.)

(ft.)

(ft.)

(oz./ft.)*

 

 

 

 

 

KHS1872

25

98

49

0.27

 

 

 

 

 

KHS2472

33

98

49

0.27

 

 

 

 

 

*If total tubing length becomes 25 to 98 ft. (Max.) or 33 to 98 ft. (Max.), charge additional refrigerant (R410A) by 0.27 oz./ft.

No additional charge of compressor oil is necessary. For more detailed charging information, refer to the Technical & Service Manual.

4

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Contents DC Inverter Split System AIR Conditioner Indoor Model No. Product Code NoPlease Read Before Starting Table of Contents Checking Electrical Components Operating Range Indoor Air Intake Temp Outdoor Air Intake TempKHS1872 SpecificationsUnit Specifications CH1872208V KHS2472 CH247212.1 13.5 Major Component Specifications Indoor UnitCB-KHS2472 Microprocessor 250V 3A Compressor Outdoor UnitOutdoor Unit CH1872 External FinishOutdoor Unit CH2472 Compressor temp sensor Other Component SpecificationsIndoor heat exchanger sensor Outdoor air temp sensorDimensional Data Indoor Unit KHS187211-17/32 23-15/16 35-7/16900 Insulation of Refrigerant Tubing Refrigerant Flow DiagramRefrigerant Flow Diagram After a tube has been insulated To break or crackOperating current performance chart Temperature ChartsLow pressure performance chart Indoor discharge air performance chartHigh pressure performance chart Wide 73F Power Supply 230V Single Phase 60Hz Cooling Capacity Cooling Capacity24,200 BTU/h Cooling Capacity Low Ambient Indoor Outdoor24,200 BTU/h Power Supply 230V Single Phase 60Hz Heating Capacity Heating CapacityTH Total Heating Capacity BTU/h 29,000 BTU/h Room air temp F 26.7C Fan speed High Horizontal distance ft Air Throw Distance ChartsCooling Vertical distance ft Heating Vertical distance ftHeating CH1872 Voltage230V Cooling Electrical CharacteristicsElectrical Data Voltage208V CoolingCH2472 Voltage230V Cooling Electric Wiring Diagrams Indoor Unit KHS1872 KHS24728FA2-5257-70500-0 WHT WHT YEL YEL Maintenance Address Setting of the Remote Control UnitButton Operation HR.TIMER button ACL Reset button How to Disconnect How to ConnectEmergency operation FunctionsOperation Functions Auto cooling/heating operationTimer backup Lamp colorsOverload prevention during heating Compressor discharge temperature controlProtective Functions Freeze preventionDefrost detection and release CT Peak current cut-off controlReverse-Cycle Defrosting Troubleshooting Precautions before Performing Inspection or RepairMethod of Self-Diagnostics Self-diagnostics Lamps Normal Replace the controllerReplace the circuit board or the fuse Using the TEST/T-RUN terminals Checking the Indoor and Outdoor UnitsChecking the indoor unit Control Check items unit operation Before the Operation Serial Communication Error Identification ProcedureOff Blinking Illuminated Condition E01Terminal board Outdoor Unit Condition E12 Trouble Diagnosis of Fan Motor Indoor Fan MotorOutdoor Fan Motor Electromagnetic interference Noise Malfunction and Electromagnetic InterferenceNoise malfunction Locations most susceptible to noise Trouble CorrectionMeasurement of Insulation Resistance Power Supply CordChecking Electrical Components Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy What is New Refrigerant R410A? Refrigerant R410A Special Precautions When Servicing UnitCharacteristics of New Refrigerant R410A CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionDamage to the compressor Never charge a large amountUnit. This may cause ExampleCase Refrigerant is Leaking Welding leaking pointsRecharging Retro-Fitting Existing Systems When Tubes are ExtendedCharging Additional Refrigerant Use of Existing UnitsOI-852-6-4180-801-00-2 Features Contents Alert SymbolsProduct Information Installation Location Safety InstructionsElectrical Requirements Names of Parts Unit Display and Operation Button Quiet lampRemote Control Unit Display Advance button Remote Control UnitHR. Timer button TransmitterQuiet button FAN Speed selector buttonHow to Install Batteries Using the Remote Control UnitTemperature Display Selector Button Time Display Selector buttonUsing the Remote Control Unit Operation with the Remote Control Unit Press the ON/OFF operation buttonPress the TEMP. setting buttons to change the temperature Operation with the Remote Control UnitPress the Mode selector button and select the desired mode Set the FAN Speed selector button to the setting you wantAdjusting the Fan Speed Cooling and DRY Mode Night Setback Mode is used for saving energyQuiet Mode Special Remarks Setting the Timer Example To set to 1030 pmOperation Indication To cancel a timer program Press the Cancel button Setting the TimerHow to set the on time Example To start operation at 710 am 1030 pm 710 am 1100 am Present timeCancellation procedure Using the 1-Hour OFF TimerSetting procedure Operation together with the Daily ON/OFF Repeat TimerHorizontal Adjusting the Airflow DirectionSetting the airflow manually Sweep functionOperation without the Remote Control Unit Care and CleaningWhen the air conditioner is not running Grasp both ends of the air Care and CleaningCleaning Intake grilleFollow the steps below when the generator has become dirty Negative ion generator metal electrodes inside plastic caseTrouble Possible Cause Remedy TroubleshootingOperating Range Max DB / 71 F WB Min DB / 57 F WBAppendix B Installation Instructions Installation Instructions ContentsPlease Read Before Starting General Tools Required for Installation not suppliedAccessories Supplied with Unit Table Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationSolid base must not cover the hole of the bottom plate Remove the Rear Panel from the Unit How to Install the Indoor UnitTrical wiring or conduits are Make a HoleInstall the Rear Panel on the Wall If Wooden WallIf Block, Brick, Concrete or Similar Type Wall Remove the Grille to Install the Indoor Unit How to remove the grilleHow to replace the grille Wiring Instructions General precautions on wiring Shape the Indoor Side TubingRecommended Wire Length and Diameter AWGWiring Instructions for Inter-unit Connections How to connect wiring to the terminal For Indoor Unit For Outdoor Unit For solid core wiring or F-cableFor stranded wiring Mounting Right-side tubingSwitching drain hose and drain cap Left-side tubingDrain cap To unmount indoor unit Do not supply power toTubing and wiring to the out Unit or operate it until allHow to Install the Outdoor Unit First refer to . Installation Site SelectionWiring Instructions for the Outdoor Unit Refrigerant Tubing Flaring Procedure with a Flare ToolTo 0.5 mm Adjust so that the amount of tube Use of the Flaring MethodInsulation of Refrigerant Tubing Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation To prevent heat loss and wet floors due to dripping of conAir Purging Be sure to completely insert Hex wrench beforeAttempting to turn the valve How to Test Run the Air Conditioner Stem, use the accessory Basic Functions of the Service ValvesWhen opening or clos Ing the service valve Pump DownRemote Control Unit Installation Position Mounting on a WallAddress Switch Address Setting of the Remote Control Unit