Sanyo CH2472 service manual Outdoor Unit CH1872, Compressor, External Finish

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2-2-2. Outdoor Unit

Outdoor Unit CH1872

Control PCB

Part No.

Controls

Control Circuit Fuse

Compressor

CB-CH1872

Microprocessor

250V 25A

 

Type

 

 

DC Twin Rotary (Hermetic)

 

Compressor Model / Nominal Output

 

 

C-6RVN93H0M / 1,050W

 

Compressor Oil ... Amount

Pints (cc)

FV50S ... 0.74 (350)

 

Coil Resistance (Ambient Temp. 68 °F (20 °C)) Ohm

R - S : 0.482

 

 

 

 

 

S - T : 0.482

 

 

 

 

 

T - R : 0.482

 

Safety Device

 

 

Yes

 

 

CT (Peak current cut-off control)

 

 

Compressor Discharge Temp. Control

Yes

 

 

Operation cut-off control in abnormal ambient Temp.

Yes

 

 

Overload Relay

 

Model

CS-7L115

 

 

 

Operation Temp.

Open : 239 °F (115 °C), Close : 203 °F (95 °C)

 

Run Capacitor

 

Micro F

-

 

 

 

 

VAC

-

 

Crankcase Heater

 

 

-

Fan

Type

 

Q'ty ... Dia.

inch (mm)

Propeller

1 ... D16-17/32 (D420)

Fan Motor

 

 

 

Type

 

DC Motor

 

Model ... Q'ty

 

DAJ12-55J71A-CU ... 1

 

No. of Poles

 

8

 

Rough Measure RPM (Cool / Heat)

 

820 / 850

 

Nominal Output

W

50

 

Coil Resistance

Ohm

RED - WHT : 77.5

 

(Ambient Temp. 68 °F (20 °C))

 

WHT - BLU : 77.5

 

 

 

 

BLU - RED : 77.5

 

Safety Device

 

 

 

 

Type

 

Internal Controller

 

 

Over- Current Protection

 

Yes

 

Run Capacitor

Micro F

-

 

 

 

VAC

-

 

 

 

 

 

Heat Exchanger Coil

 

 

 

Coil

 

Aluminum Plate Fin / Copper Tube

 

Rows

 

2

 

Fins per inch

 

21.2

 

Face Area

ft2 (m2)

5.49 (0.510)

External Finish

Acrylic baked-on enamel finish

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

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Contents DC Inverter Split System AIR Conditioner Indoor Model No. Product Code NoPlease Read Before Starting Table of Contents Checking Electrical Components Operating Range Indoor Air Intake Temp Outdoor Air Intake TempSpecifications Unit SpecificationsKHS1872 CH1872208V KHS2472 CH247212.1 13.5 Major Component Specifications Indoor UnitCB-KHS2472 Microprocessor 250V 3A Outdoor Unit Outdoor Unit CH1872Compressor External FinishOutdoor Unit CH2472 Other Component Specifications Indoor heat exchanger sensorCompressor temp sensor Outdoor air temp sensorDimensional Data Indoor Unit KHS187211-17/32 23-15/16 35-7/16900 Refrigerant Flow Diagram Refrigerant Flow DiagramInsulation of Refrigerant Tubing After a tube has been insulated To break or crackTemperature Charts Low pressure performance chartOperating current performance chart Indoor discharge air performance chartHigh pressure performance chart Wide 73F Power Supply 230V Single Phase 60Hz Cooling Capacity Cooling Capacity24,200 BTU/h Cooling Capacity Low Ambient Indoor Outdoor24,200 BTU/h Power Supply 230V Single Phase 60Hz Heating Capacity Heating CapacityTH Total Heating Capacity BTU/h 29,000 BTU/h Air Throw Distance Charts Cooling Vertical distance ftRoom air temp F 26.7C Fan speed High Horizontal distance ft Heating Vertical distance ftHeating Electrical Characteristics Electrical DataCH1872 Voltage230V Cooling Voltage208V CoolingCH2472 Voltage230V Cooling Electric Wiring Diagrams Indoor Unit KHS1872 KHS24728FA2-5257-70500-0 WHT WHT YEL YEL Maintenance Address Setting of the Remote Control UnitButton Operation HR.TIMER button ACL Reset button How to Disconnect How to ConnectFunctions Operation FunctionsEmergency operation Auto cooling/heating operationTimer backup Lamp colorsCompressor discharge temperature control Protective FunctionsOverload prevention during heating Freeze preventionDefrost detection and release CT Peak current cut-off controlReverse-Cycle Defrosting Troubleshooting Precautions before Performing Inspection or RepairMethod of Self-Diagnostics Self-diagnostics Lamps Normal Replace the controllerReplace the circuit board or the fuse Using the TEST/T-RUN terminals Checking the Indoor and Outdoor UnitsChecking the indoor unit Control Check items unit operation Serial Communication Error Identification Procedure Off Blinking IlluminatedBefore the Operation Condition E01Terminal board Outdoor Unit Condition E12 Trouble Diagnosis of Fan Motor Indoor Fan MotorOutdoor Fan Motor Noise Malfunction and Electromagnetic Interference Noise malfunctionElectromagnetic interference Locations most susceptible to noise Trouble CorrectionPower Supply Cord Checking Electrical ComponentsMeasurement of Insulation Resistance Measurement of Insulation Resistance for Electrical PartsChecking Continuity of Fuse on PCB Assy Refrigerant R410A Special Precautions When Servicing Unit Characteristics of New Refrigerant R410AWhat is New Refrigerant R410A? CharacteristicsChecklist before Servicing Tubing Installation Procedures Tools Specifically for R410AProcedure for Replacing Compressor Case of Compressor MalfunctionNever charge a large amount Unit. This may causeDamage to the compressor ExampleCase Refrigerant is Leaking Welding leaking pointsRecharging When Tubes are Extended Charging Additional RefrigerantRetro-Fitting Existing Systems Use of Existing UnitsOI-852-6-4180-801-00-2 Features Contents Alert SymbolsProduct Information Installation Location Safety InstructionsElectrical Requirements Names of Parts Unit Display and Operation Button Quiet lampRemote Control Unit Display Remote Control Unit HR. Timer buttonAdvance button TransmitterQuiet button FAN Speed selector buttonUsing the Remote Control Unit Temperature Display SelectorHow to Install Batteries Button Time Display Selector buttonUsing the Remote Control Unit Operation with the Remote Control Unit Press the ON/OFF operation buttonOperation with the Remote Control Unit Press the Mode selector button and select the desired modePress the TEMP. setting buttons to change the temperature Set the FAN Speed selector button to the setting you wantAdjusting the Fan Speed Cooling and DRY Mode Night Setback Mode is used for saving energyQuiet Mode Special Remarks Setting the Timer Example To set to 1030 pmOperation Indication Setting the Timer How to set the on time Example To start operation at 710 amTo cancel a timer program Press the Cancel button 1030 pm 710 am 1100 am Present timeUsing the 1-Hour OFF Timer Setting procedureCancellation procedure Operation together with the Daily ON/OFF Repeat TimerAdjusting the Airflow Direction Setting the airflow manuallyHorizontal Sweep functionOperation without the Remote Control Unit Care and CleaningWhen the air conditioner is not running Care and Cleaning CleaningGrasp both ends of the air Intake grilleFollow the steps below when the generator has become dirty Negative ion generator metal electrodes inside plastic caseTroubleshooting Operating RangeTrouble Possible Cause Remedy Max DB / 71 F WB Min DB / 57 F WBAppendix B Installation Instructions Installation Instructions ContentsPlease Read Before Starting Tools Required for Installation not supplied Accessories Supplied with Unit TableGeneral Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationSolid base must not cover the hole of the bottom plate How to Install the Indoor Unit Trical wiring or conduits areRemove the Rear Panel from the Unit Make a HoleInstall the Rear Panel on the Wall If Wooden WallIf Block, Brick, Concrete or Similar Type Wall Remove the Grille to Install the Indoor Unit How to remove the grilleHow to replace the grille Wiring Instructions General precautions on wiring Shape the Indoor Side TubingRecommended Wire Length and Diameter AWGWiring Instructions for Inter-unit Connections How to connect wiring to the terminal For Indoor Unit For Outdoor Unit For solid core wiring or F-cableFor stranded wiring Mounting Right-side tubingSwitching drain hose and drain cap Left-side tubingDrain cap Do not supply power to Tubing and wiring to the outTo unmount indoor unit Unit or operate it until allHow to Install the Outdoor Unit First refer to . Installation Site SelectionWiring Instructions for the Outdoor Unit Flaring Procedure with a Flare Tool To 0.5 mm Adjust so that the amount of tubeRefrigerant Tubing Use of the Flaring MethodConnecting Tubing between Indoor and Outdoor Units Finishing the InstallationInsulation of Refrigerant Tubing To prevent heat loss and wet floors due to dripping of conAir Purging Be sure to completely insert Hex wrench beforeAttempting to turn the valve How to Test Run the Air Conditioner Basic Functions of the Service Valves When opening or clos Ing the service valveStem, use the accessory Pump DownRemote Control Unit Installation Position Mounting on a WallAddress Switch Address Setting of the Remote Control Unit
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