Sanyo C4232, CL4232 Please Read Before Starting, …In a Room, …In Moist or Uneven Locations

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Important

Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must :

ÚCarefully read this instruction booklet before beginning.

ÚFollow each installation or repair step exactly as shown.

ÚObserve all local, state, and national electrical codes.

ÚPay close attention to all warning and caution notices given in this manual.

This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.

This symbol refers to a hazard or

CAUTION unsafe practice which can result in personal injury or product or

property damage.

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

When Wiring

……………………………………………………………………

ELECTRICAL SHOCK CAN CAUSE SEVERE

PERSONAL INJURY OR DEATH. ONLY A

QUALIFIED, EXPERIENCED ELECTRICIAN

SHOULD ATTEMPT TO WIRE THIS SYSTEM.

Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.

Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate ground- ing can cause accidental injury or death.

Ground the unit following local electrical codes.

Connect all wiring tightly. Loose wiring may cause overheat- ing at connection points and a possible fire hazard.

When Transporting

……………………………………………………………………

Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.

When Installing

……………………………………………………………………

…In a Room

Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.

…In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.

…In an area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

…In a Snowy Area (for Heat Pump-type Sys-tems)

Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

……………………………………………………………………

Ventilate the room well, in the event that refrigerant gas leaks during the installation. Be careful not to allow contact of the refrigerant gas with a flame as this will cause the generation of poisonous gas.

Keep all tubing runs as short as possible.

Use the flare method for connecting tubing.

Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.

Check carefully for leaks before starting the test run.

NOTE

Depending on the system type, liquid and gas lines may be either narrow or wide. Therefore, to avoid confusion the refrigerant tubing for your particular model is specified as either “narrow” or “wide” rather than as “liquid” or “gas”.

When Servicing

……………………………………………………………………

Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.

Keep your fingers and clothing away from any moving parts.

Clean up the site when installation is finished. Check that no metal scraps or bits of wiring have been left inside the unit.

CAUTION

Ventilate any enclosed areas when installing or testing the refrigeration system. Contact of refrigerant gas with fire or heat can produce poisonous gas.

Confirm after installation that no refrigerant gas is leaking. If the gas comes in contact with a burning stove, gas water heater, electric room heater or other heat source, it can cause the generation of poisonous gas.

SM830078

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Contents TS4232 Indoor Unit Outdoor UnitXS4232 C4232 …In Moist or Uneven Locations Please Read Before Starting…In a Room Table of Contents Introduction Read Me First XS4232, TS4232 / CL4232 Operating RangeXS4232, TS4232 / C4232 Model No Indoor Unit XS4232 Outdoor Unit C4232 SpecificationsUnit Specifications Model No Indoor Unit XS4232 Outdoor Unit Cooling Low ambient control Major Component Specifications Indoor Unit Model No TS4232 Source Auto louver motorMajor Component Specifications Outdoor Unit Heat exchange Model No CL4232 SourceController P.C.B. Assy Float switch Other Component Specifications Indoor UnitModel No XS4232 Power Transformer Thermistor Coil sensorModel No TS4232 Power Transformer Model No C4232 Other Component Specifications Outdoor UnitPower Relay Thermostat Coil sensorModel No CL4232 Dimensional Data Indoor Unit XS4232Indoor Unit TS4232 19/32Outdoor Unit C4232, CL4232 Cooling Capacity Indoor Unit XS4232 Outdoor Unit C4232, CL4232208V / 1 phase / 60Hz Indoor Unit TS4232 Outdoor Unit C4232, CL4232 800 CFM 230V Performance ChartsOperating Current Indoor Unit XS4232 Outdoor Unit C4232 208VOperating Current Indoor Unit TS4232 Outdoor Unit C4232Operating Current Indoor Unit XS4232 Outdoor Unit CL4232 Operating Current Indoor Unit TS4232 Outdoor Unit CL4232 Low Pressure Suction Outdoor ambient temp. F C Indoor temp. F C 104 AIR Throw Distance Chart Model XS4232Refrigerant Flow Diagram Indoor Unit 4232 Type Outdoor Unit C4232, CL4232Installation Instructions Tubing LengthSelecting the Installation Site AvoidCase of multiple installations Wind Shield for CL Model Recommended outer dimensions of wind shield field supplyAir Discharge Chamber for Top Discharge GeneralOutdoor Unit C, CL models Single-phase 60 Hz, 208 / 230 Electrical Wiring General Precautions on WiringWiring System Diagram Electrical Data Indoor model TS4232 / Outdoor model C4232, CL4232Electric Wiring Diagram Electrical Wiring DiagramsSchematic Diagram 854-2-5268-593-00-0 TS3632 RY1~RY5 Diagram Compressor Motor Electric Wiring Diagram CL4232 Outdoor UnitFMO1 Room Temperature Control Processes and FunctionsFreeze Prevention Drain Pump ControlOutdoor Fan Speed Control C4232 Type CL4232 TypeService Procedures 1340XS Check remote control unit There is a possibility of short circuitTransformer in indoor unit Check Operation selector switch in the indoor unitCheck compressor motor protectors High pressure switch 63PH XS Type only Check. auxiliary relay Y or 2YCheck fuse on the P.C.B. Ass’y in the indoor unit Outdoor Unit does not Run Check Cool / FAN selector switch in the remote control unitCheck set temperature Check compressor motor magnetic contactor Check indoor unit P.C.B Check outdoor unit P.C.B CL3632 TypeSome Part does not Operate. A. Indoor fan does not run Indoor Unit does not RunIndoor fan and louver motor do not run Louver motor does not runOutdoor Fan does not Run Outdoor Fan does not Run for CL4232 Compressor does not RunPoor Cooling Excessive CoolingRoom temp. Sensor in the remote control unit is defective Operation of Major Electrical PartsPower Supply Wires Measurement of Insulation Resis- tance for Electrical partsChecking the Protective Devices Compressor motor thermal protector . . . . . . Outdoor unitIndoor fan motor FMI Indoor unit Measure the coil resistance Motor capacitor Both in indoor and outdoor unitMethod Used to Replace Fuse on PCB Ass’y Check for continuity using a multimeter as shown in FigContinuity of fuse on P.C.B. Ass’y Room temp. sensor KTEC-35Central Region

CL4232, C4232 specifications

The Sanyo C4232 and CL4232 are renowned models in the realm of electronics, particularly celebrated within the realm of consumer appliances and consumer electronics. As part of Sanyo’s esteemed lineup, these models are crafted with both functionality and performance in mind, appealing to a wide demographic of users.

One of the standout features of the Sanyo C4232 and CL4232 is their energy efficiency. Both models leverage advanced technology to minimize power consumption, making them environmentally friendly options. This is particularly beneficial in today’s world, where sustainable practices are becoming increasingly vital. Users can enjoy the performance of these devices without the guilt of excessive energy expenditure.

In terms of design, the Sanyo C4232 and CL4232 showcase a sleek and modern aesthetic, incorporating user-friendly interfaces that simplify operation. The control panels are intuitively designed, allowing users to navigate options effortlessly. This focus on user experience is evident in the thoughtfulness of the layout and accessibility of controls, making these models suitable for consumers of all ages.

The Sanyo C4232 and CL4232 are also equipped with a variety of advanced features that enhance their usability. For instance, many models come with multiple settings that cater to different user needs, whether it be cooking, cooling, or heating. This versatility ensures that the units can effectively meet diverse requirements, making them indispensable in any household.

Another key characteristic of these models is their durability. Sanyo products are known for their robust construction and long-lasting performance. By utilizing high-quality materials and rigorous testing processes, Sanyo ensures that both the C4232 and CL4232 can withstand the rigors of daily use, providing consumers with reliable service over time.

Modern technology is integrated throughout the Sanyo C4232 and CL4232 models, including smart functionalities that align with contemporary lifestyles. Many of these appliances can be connected to home networks, allowing for remote control and monitoring via mobile devices. This connectivity not only enhances convenience but also allows users to manage their energy consumption efficiently.

In summary, the Sanyo C4232 and CL4232 offer a blend of efficiency, user-friendly design, durability, and modern technology. These models exemplify Sanyo’s commitment to providing practical and reliable solutions for consumers, making them worthy investments for any household looking to enhance their quality of life through innovative electronics.