Ingersoll-Rand 7015-11 DISASSEMBLY/ASSEMBLY Instructions, Throttle Assembly, Motor Disassembly

Page 6

 

 

 

 

MODEL

IDENTIFICATION

 

 

 

 

MODEL

RPM

THROTTLE

THROTTLE

HOUSING

LEVER

END

CYLINDER

MOTOR

COLLET

COLLET

COLLET

NUMBER

 

 

ASSEMBLY

(ITEM 9)

(ITEM 12)

PLATE

(ITEM 21)

ASS’Y

ASS’Y

(ITEM 31

CAPACITY

 

 

 

 

 

 

(ITEM 17)

 

 

 

or 35

 

7015-11

18,000

LEVER

43582

43583

31023

30750

30612

33804

39954-3

37431-3

3/16” - 1/4”

7015-11-EU

18,000

LEVER

49940

46941

47052

30750

30912

33804

39959-3

37431-3

5-6mm

8212-1B

21,000

LEVER

43602

43583

31023

37968

30612-1

43581

41753-3

41750-3

1/4”

8212-1B-EU

21,000

LEVER

49640

49641

47052

37956

30612-1

43581

41753-12

41750-12

6mm

8213-1B

21,000

BUTTON

43685

43584

 

37956

30912-1

43581

41753-3

41750-3

1/4”

CANCELLED MODELS

 

 

MODELS WITH -EU SUFFIX ARE “EC” COMPLIANT

MODELS.

 

DISASSEMBLY/ASSEMBLY INSTRUCTIONS

lNever apply excessive pressure by a holding device which may cause distortion of a part.

lApply pressure evenly to parts which have a press fit.

0Apply even pressure to the bearing race that will be press

fitted to the mating part.

lUse correct tools and fixtures when servicing this tool.

lDon’t damage “0” rings when servicing tool.

0Use only genuine ARO replacement parts for this tool. When ordering, specify part number, description, tool model number and serial number.

THROTTLE DlSASSEMBLY

-Secure tool in a suitable holding device, locating on flats of valve housing.

Unthread and remove valve plug (1) and “0” ring (2).

-Regulator (4), “0” ring (3), spring (5) and valve stem (7 or 8), with “0” ring (6), can now be removed from housing.

THROTTLE ASSEMBLY

-Lubricate and assemble “0” ring (6) to valve stem.

Assemble valve stem, spring (5) regulator (4) and “0” ring (3) to housing and secure with “0” ring (2) and valve plug (1). NOTE: When assembling regulator (4) to housing, align hole in regulator with air inlet of housing.

MOTOR DISASSEMBLY

Remove collet nut and Collet.

- Insert a 5/32” hex wrench thru collet body (30 or 34) and en- gage hex in end of rotor shaft.

Hold rotor shaft secure with hex wrench and remove collet body using wrench (30131) on flats of collet body.

Secure housing and remove lock nut (29 or 33). Remove muffler strip (27) and exhaust spacer (26). Remove motor assembly from housing.

Tap threaded end of rotor (18) with a soft face hammer; motor will come apart. NOTE: Bearings are light press fit in end plates and press fit on rotor.

MOTOR ASSEMBLY

Assemble bearing (16) to end plate (17) pressing on outer race of bearing.

Assemble end plate (17) to rotor (18) pressing on inner race of bearing.

Coat rotor blades (19) with ARO 29665 spindle oil and as- semble to rotor slots - straight side out.

Coat i.d. of cylinder (21) with ARO 29665 spindle oil and as- semble over rotor. NOTE: Roll pin (20) must be aligned with

.116” diameter hole in end plate (17).

Assemble spacer (23) and bearing (24) to end plate (22). pressing on outer race of bearing.

Assemble end plate (22) to rotor, pressing on inner race of bearing. Be sure rotor turns without binding. If rotor binds, tap threaded end lightly with a soft face hammer to loosen.

Assemble shield (15) and cap (14) to end plate (17). Assemble spacer (25) - models 7015-11-( ) only - to rotor shaft.

Assemble collet body to rotor shaft and tighten securely. Assemble motor to housing.

Assemble “0” ring (28) muffler strip (27) and exhaust spacer

(26)to lock nut (29 or 33) and assemble lock nut to housing, securing motor.

Assemble collet and collet nut to collet body.

47052 LOCK-OFF LEVER ASSEMBLY

Y178-6ROLLPIN

45778 SPRING

 

47204 LEVER

NOTSHOWN

ROLLPIN 48548

Image 6
Contents Released Short GrinderM10 2884-2Wear eye protection Operating or performingNON-EU Models Recommended Lubricants Routine Lubrication RequirementsAIR Supply Requirements Mounting InstructionsItems Included in Service KIT no 29j-27Service 13M10Part Number for Ordering Motor Disassembly DISASSEMBLY/ASSEMBLY InstructionsThrottle Assembly Motor AssemblyPart of Worldwide Ingersoll-Rand

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