Sanyo DE operation manual Typical piping diagram-laying NE, General remarks on piping-laying work

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ENVIRONMENTALLY FRIENDLY TECHNOLOGY

Typical piping diagram-laying (NE)

Figure 48. Typical piping diagram

Hot water-fired chillers

Main steam piping

Air conditioner

 

 

HC

C

 

 

Chilled water

Chilled water pump

F

pump

 

 

(primary)

(secondary)

 

 

 

 

 

By-pass

 

 

valve

 

 

Supply

 

Return

 

header

 

heater

Reducing valve

R

P T

P T

P T

P T

To drain ditch

P

Safety valve

 

 

P

 

 

 

Steam

 

 

shutoff

 

 

valve

 

 

Steam

Bleeder

 

control valve

valve

 

MV

 

 

Check valve

Bypass

 

 

valve

Tank

about 1m3

To boiler

Cooling water pump

Water supply

Cooling water thermostat

T : Thermometer

P : Pressure gauge F : Flow meter

: Water pump

: Strainer

: Valve

: Valve

: Thermostat

General remarks on piping-laying work

In order to prevent freezing up of chilled water during diluting operation of chiller, continue the operation of the chilled water pumps and air conditioner until the diluting operation is completed.

Cooling cycle schematic

Figure 49. Hot water-fired chillers

Heat sink 1.7

Heat 1.0

 

 

1. Work outside the area surrounded by this line

 

 

 

 

 

 

 

 

 

shall be under-

 

 

 

 

 

taken at the expense of the owner.

 

 

 

 

 

 

 

 

 

 

2.

Refer to the Dimensions diagrams and specification tables for pipe

 

connections and diameters.

3.

Standard supply steam press. Is 784 kPa (8 kg/cm2G). A reducing

 

valve and safety valve which blows at 981kPa (10 kg/cm2G) should

 

be located near the machine as in above diagram if the supply pres

 

sure is higher than 784kPa (8 kg/cm2G). A pipe should be extended

 

from this safety valve to release excess steam outdoors.

4.

Even if a reducing valve is not required, a strainer, pressure gauge

 

and drain trap should be provided for each machine near the steam

9.Provide an air vent valve in each of the chilled and cooling water lines at a point higher than the header for chilled water and cooling water.

10.Lay pipes from the cover of the evaporator and absorber to the drain ditch.

11. Provide a bleeder in the cooling water line for control of water quality.

12.All external water piping with JIS 10k welding flanges are to be

provided by the customer.

13.Be sure to provide a shut-off valve to prevent the steam flow into the

chiller during shut-down.

In case two or more chillers are installed, provide an automatic

shut-off valve.

Cooling Water

Generator

Evaporator

Hot Water

Condenser

 

inlet.

5.

The back pressure in the steam drain line should be limited to less

 

than 49Pa (5 mH2O).

6.

Determine the locations of the chilled water pumps and cooling water

 

pumps in due consideration of the pump’s hydrostatic head.

 

As standard condition, the machine should not be subject to a

 

pressure larger than 784kPa (8 kg/cm2G) at any water headers.

7.

Concerning the temperature control of cooling water, refer to the

 

section of “control method of cooling water temperature”.

8.

Provide a thermometer and pressure gauge at the outlet and inlet of

 

cooling water and chilled water.

14.Be sure to design the location of cooling tower to prevent

contamination of cooling water by exhaust gas from flues.

15.Fix the rupture disk on the chiller according to the manual of rupture

disk, if necessary.

16.The chilled and cooling water pumps should preferably be provided

exclusively for each chillers.

17.Provide expansion tank in the chilled water line.

18.There should be a sufficiently large clearance for easy access to the

evaporator, absorber and condenser, to facilitate inspection and

cleaning work.

Absorber

Chilled Water

 

 

 

 

Heat Exchanger

 

 

 

 

Cooling Water

 

 

 

 

 

 

 

 

 

 

 

Refrigeration capacity

0.7

 

 

Conc. solution

Dil. solution

Liq. refrigerant

Vap. refrigerant

Cooling water

Chilled water

Hot water

 

 

 

 

 

 

 

62

63

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Contents Making the World a More Comfortable Place Contents Heating and cooling operation Electrical peak power shavingDouble effect absorption cycle Many applicationsGraph 2. Tendency of absorbent concentration Expert function by self-diagnosisDisplay and control board Sanyo control systemGenerator temp 149 C Exhaust gas temp 236 C CH W temp 12.3 7.1 CSaving energy with the inverter Speedy digital PID controlPurge system Steam valve opening controlExpansion of safety operating zone High temperature generator safety controlDouble effect type Crystallization protectionLower shell Absorption cooling cycleUpper shell Schematic cooling cycleCooling cycle Low Temperature GeneratorHeating cycle Cooling Water outletDouble effect direct-fired absorption chiller / heaters Scope of order DE Scope of supply DECOW Hole33ø DE-31ThruDE-32 ABC DEF Control panel DE Foundation dimensional data DETo mount the chiller Detail of weld . Washers are supplied with the chillerField wiring DE StartStop 36 sec Stop signal Chiller stopIgnition Ignition gasField supply Steel material Dimensional data Flue flange dimensional dataFlue & stack connection Typical steel stackGas train Burner descriptionTypical piping diagram DE Cooling cycle schematicGeneral remarks on piping work Double effect steam-fired absorption chillers Scope of order NE Scope of supply NE877 341 329 2311 1896 1003 364 2089 Eitherside CHWin 3289 3104 3400 1078 396 Out 1515 410 684 COWin R700 2930 1971 33hole Wireconnectionø Out Connectionø41 Wire Out 140 Control panel NE Foundation dimensional data NETypical electrical field connection diagram Steam-fired NE Field wiring NEGeneral remarks on piping-laying work Typical piping diagram-laying NEHot water-fired absorption chillers Scope of supply LE Scope of order LEMain unit Rust preventive paint Control panel Finish paint BCD 2255 835 926 Side Spaceeither COWinlet Tuberemoval COWoutlet 976 Side 3886 4500 Removalspaceeither Tube LEThru52-LE 57.Figure Customer.theFoundation dimensional data LE Control panel LEGenerator temp 69 C For emergency stop signal Field wiring LEWork outside the area surrounded by this line Typical piping diagram-laying LECapacity ratings LE Capacity ratings DE and NEFlowrate Dropcurve Pressure WaterCooling pressure drop LEcurve Water piping Location and space requirementsField piping instruction Leveling requirementsInsulation data Insulation DE Insulation NERupture disk mounting Insulation LEWater treatment Quality control of cooling waterCooling water blow system

DE specifications

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