Sanyo DE operation manual Insulation LE, Rupture disk mounting

Page 48

ENVIRONMENTALLY FRIENDLY TECHNOLOGY

Insulation (LE)

SUPER ABSORPTION

Rupture disk mounting

Figure 65. Insulation of LE

Generator cover

 

Generator cover

 

 

 

 

 

In some instances local codes may dictate the use of a rupture disk to prevent damage to the chiller in the event of overpressurization of the high and low temperature generators. SANYO units are provided with a flange for mounting a rupture disk.

At this flange connection, a rupture disk may be installed and connected to a field-provided overflow tank per Figure 66.

It is the responsibility of the installing contractor to install the rupture disk on the units and overflow tank (if required) prior to initial chiller startup.

Figure 66. Piping of rupture disk

Discharge piping

Rupture disk mounting instructions are as follows:

1.Prior to installing or replacing the rupture disk, insure that a slight positive pressure is maintained in the chiller with nitrogen gas.

2.Apply Teflon paste to both sides of gasket.

3.Align gasket as shown in Figure 68.

4.Assemble flanges and torque per specifications shown in the manual of rupture disk.

5.Conduct leak test using nitrogen gas at 49 kPa (0.5 kg/cm2G) after installation of rupture disk.

6.Periodic maintenance should include tightening the rupture disk with a torque wrench.

Evaporator coverEvaporator cover

Don't insulate the motor, refrigerant pump and sight glass.

Evaporator cover and chamber cover are

 

30mm thick insulation for cold surface

removable in construction

 

 

 

75mm thick insulation for hot surface

 

30mm thick insulation for cold surface

 

 

 

50mm thick insulation for hot surface

 

 

Table 18. Insulation data

 

Hot surface

Cold surface

 

insulation(m2)

insulation(m2)

Model

75mm

30mm

50mm

30mm

LE-01

2.3

1.4

3.3

0.2

LE-02

2.3

1.4

3.3

0.2

LE-03

2.7

1.6

3.9

0.3

LE-11

2.8

1.6

4.0

0.3

LE-12

2.8

1.8

4.0

0.3

Rupture disk

Support

Vent piping

Tank

Above 35 QFT

: Scope of supply by SANYO

Drain

LE-13

3.8

1.9

5.5

0.3

LE-14

3.8

2.2

5.5

0.3

LE-21

4.0

2.5

6.1

0.4

LE-22

4.0

2.5

6.1

0.4

LE-23

5.2

3.1

7.6

0.5

LE-24

5.2

3.3

7.6

0.5

LE-31

6.0

3.5

8.5

0.5

LE-32

6.0

3.6

8.5

0.5

LE-41

6.6

3.7

9.9

0.5

LE-42

6.6

3.9

9.9

0.5

LE-51

7.6

4.8

13.8

0.7

LE-52

8.4

5.1

15.0

0.7

Figure 67. Fixing methed of rupture disk

High tension bolt

High tension nut

To tank

Pipe

 

Cap screw

 

 

 

Flange

Teflon paste

Flange

Safety head

Rupture disk

Safety head

LE-53

9.2

5.3

16.1

0.7

Pipe

Gasket

Teflon paste

Notice :

1)Material : Glass wool or rock wool (non-combustible type)

2)The total area includes the area of pipes in the chiller.

3)The machine is coated with rust preventive paint before shipment, but is not provided with finish paint.

92

From chiller

Figure 68. Gasket

A

• Material : T/#9090-OR

4.5

3.2

CB

 

4 inch

6 inch

 

 

disk

disk

 

 

 

 

 

A

174.8

222.3

 

(mm)

 

 

 

 

 

 

 

 

B

149.4

209.6

 

(mm)

 

 

 

 

 

 

 

 

C

127.6

182.6

 

(mm)

 

 

 

 

 

 

 

93

 

 

 

Image 48
Contents Making the World a More Comfortable Place Contents Electrical peak power shaving Heating and cooling operationDouble effect absorption cycle Many applicationsExpert function by self-diagnosis Graph 2. Tendency of absorbent concentrationSanyo control system Display and control boardGenerator temp 149 C Exhaust gas temp 236 C CH W temp 12.3 7.1 CSpeedy digital PID control Saving energy with the inverterPurge system Steam valve opening controlHigh temperature generator safety control Expansion of safety operating zoneDouble effect type Crystallization protectionAbsorption cooling cycle Lower shellSchematic cooling cycle Upper shellLow Temperature Generator Cooling cycleHeating cycle Cooling Water outletDouble effect direct-fired absorption chiller / heaters Scope of supply DE Scope of order DECOW Hole33ø DE-31ThruDE-32 ABC DEF Foundation dimensional data DE Control panel DETo mount the chiller Detail of weld . Washers are supplied with the chillerField wiring DE StartStop Stop signal Chiller stop 36 secIgnition Ignition gasFlue flange dimensional data Field supply Steel material Dimensional dataFlue & stack connection Typical steel stackBurner description Gas trainTypical piping diagram DE Cooling cycle schematicGeneral remarks on piping work Double effect steam-fired absorption chillers Scope of supply NE Scope of order NE877 341 329 2311 1896 1003 364 2089 Eitherside CHWin 3289 3104 3400 1078 396 Out 1515 410 684 COWin R700 2930 1971 33hole Wireconnectionø Out Connectionø41 Wire Out 140 Foundation dimensional data NE Control panel NEField wiring NE Typical electrical field connection diagram Steam-fired NETypical piping diagram-laying NE General remarks on piping-laying workHot water-fired absorption chillers Scope of supply LE Scope of order LEMain unit Rust preventive paint Control panel Finish paint BCD 2255 835 926 Side Spaceeither COWinlet Tuberemoval COWoutlet 976 Side 3886 4500 Removalspaceeither Tube Customer.the LEThru52-LE 57.FigureFoundation dimensional data LE Control panel LEGenerator temp 69 C Field wiring LE For emergency stop signalTypical piping diagram-laying LE Work outside the area surrounded by this lineCapacity ratings DE and NE Capacity ratings LEFlowrate Dropcurve Pressure WaterCooling pressure drop LEcurve Location and space requirements Water pipingField piping instruction Leveling requirementsInsulation DE Insulation NE Insulation dataInsulation LE Rupture disk mountingQuality control of cooling water Water treatmentCooling water blow system

DE specifications

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