Maha Energy IW7 WB / WBV, IW4 WB / WBV manual Maximum Brake Force Test, Brake Test

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Operations

IW4/IW7 WB/WBV

3.5.3Maximum Brake Force Test

On test stands with brake force application limiter (optional), the motors switch off automatically if the brake pedal was depressed too fast, and/or the brake force application limiter warning lamp lights up. In this case the vehicle must be braked until the wheels block or, if this is not possible, the vehicle must exit the roller set. Once the Ready-lamplights up after the roller set is re-occupied the brake force application limiter warning lamp will extinguish. Now the test can be repeated. Make sure that braking is done slowly and constantly.

!Depress brake pedal completely. Depress brake pedal slowly and evenly.

!Observe the instruments on the display panel

Observe the pointer instruments on the display cabinet. The pointers of the brake forces should move forward corresponding to the applied pedal force.

!Terminate the measurement

As soon as one wheel has reached a slip of 30%, both rollers will be switched off. Now the maximum brake force has been reached. This value will be displayed by the needles until the motors are restarted (needle stop). Should the motor not switch off inspite of maximum pedal force, the brake force reached at maximum pedal force is the maximum brake force.

On test stands equipped with a brake force application limiter (optional) the red "Application limiter" lamp will be lit if the brake pedal is depressed too fast. In this case the test will have to be repeated.

The ratio of maximum brake force of the service brake to the weight of the vehicle should not be less than the legally permissable min. brake force!

Never drive a driven axle from the roller set unless both motors are running and the yellow ready lamp is lit. This could lead to serious damage to the electrical and mechanical system of the test stand!

Brake Test

Fig. 3-8: Running a Brake Test

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Contents IW4 WB / WBV IW7 WB / WBV IW4/IW7 WB/WBV Safety Maintenance, Error CodesDescription OperationsIW4/IW7 WB/WBV General Information about Brake Testing Introduction2 4-Wheel Drive Vehicle Vehicle with a Driven AxlePrinciple of 4 Wheel Drive Testing of various 4-wheel drive types Disengageable drive shaft leading to the differentialRigid drive shaft between the differentials Technical Data Main switch fuse Main switch fuse with special voltageElectrical Data Wheel driveMechanical Data Test speedRoller friction coefficients Display range depending on modelStandard Equipment IW4/IW7 WB/WBV 4WD Noise EmissionElectronic OptionalEquipment IW7 MB Version Safety Safety Regulations during Operation Safety Regulations for CommissioningSafety Regulations for Service Work Further Information Combination with AccessoriesExchange of Parts Safety Features Lockable Main SwitchPit Safety Option Sensor Rollers Brake TesterSymbol Description Power onReady Automatic/MalfunctionRemote Control Pit Safety DeviceRoller Heating GraphicSymbol Description Driving Direction Reverse Speed Switch-OverSlip Switch-Off Control MB-Mode Unoccupied-Simulation for Weight SimulatorIW7 4 wd Standard equipment iwth optional accessories IW7 Equipment VariationsIW4/IW7 WB/WBV IW7 4 wd Mercedes Benz-version IW4 Equipment Variations IW4 expansion stepIW4 expansion level IW4/IW7 WB/WBV Preparations for a Brake Test Running a Brake TestDetermining the Roller Resistance Ovality Test optionalApply moderate force to the brake pedal Ovality MeasurementMaximum Brake Force Test Brake TestSpecial Features on Test Stands with MB Mode Imbalance Display OptionalSpecial Points about the Sweden Mode Select weight transferSpecial Points about the Portugal-Mode Drive onto the test standTest Procedure Special Points about the Hongkong ModeSlip is too small IW4/IW7 WB/WBV Maintenance, Error Codes Maintenance of the Roller SetDescription of Error Codes General Error CodesSelector switch Driving Direction Switch Driving Direction Reverse to positionNotify the customer service dept Immediately when sensor roller defects occurInstallation and Dismantling of the Test Stand Additional Defect Codes on 4-Wheel Drive Test StandsPage Page Qualitätsnachweis Produkte Installation, Inbetriebnahme & Nachfolgeservice