Maha Energy IW7 WB / WBV, IW4 WB / WBV manual Rigid drive shaft between the differentials

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Description

IW4/IW7 WB/WBV

As described above, brake tests on 4-wheel drive vehicles are feasible if both wheels on the same axle counter-rotate at the same speed. As, in practice, the circumference of the left and right wheel is not exactly the same due to different tire tread depths and uneven tire pressure, the RPM of the two drive motors is normally different. Therefore the drive motors must control their speed in order to obtain the same RPM for both wheels.

Approximately the same speed of the roller set drive motors will be sufficient for a 4-wheel drive vehicle having a soft VISCO clutch in the drive shaft as no brake torque is transferred by the VISCO clutch when the drive shaft rotation is low. Therefore the speed control of the drive motors alone will be sufficient in this case.

Contrary to the above, when testing the brakes of 4-wheel drive vehicle having a hard VISCO clutch in the drive shaft both wheels on the same axle must rotate synchronously during the brake test, as the clutch viscosity is so low that even the slowest rotation of the drive shaft will transfer brake torque to the other wheels through the VISCO clutch.

c) Rigid drive shaft between the differentials

To perform a brake test on a 4-wheel drive vehicle having a rigid drive shaft, the wheel rotations must be exactly controlled in such a way that no brake torque can be transferred by the drive shaft.

Controlling the synchroneous rotation of the wheels

In order to control synchronous rotation of the wheels, reflector strips are fastened to the sides of the wheels which trigger a signal via two photo-electric cells, mounted on the side of the roller set.

On vehicles equipped with a rigid drive shaft or with a hard Visco clutch the wheels cannot be individually turned. If one vehicle wheel is turned forward in the roller set, the other wheel (on the same axle) will be turning backwards in a synchronous manner. If one wheel is turned slowly in forward or backward direction, one will note that the other wheel starts turning with a little delay. This slight delay in following the other wheel to turn is caused by the gear play (backslash of teeth) inside of the differential.

To perform a brake test on a 4-wheel drive vehicle having a rigid drive shaft, the wheel rotation must be controlled in such a way that no brake torque can be transferred by the drive shaft. This is achieved by staying within the gear play of the differential during the brake test. The differential will be in a "balance" state.

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Contents IW4 WB / WBV IW7 WB / WBV IW4/IW7 WB/WBV Safety Maintenance, Error CodesDescription OperationsIW4/IW7 WB/WBV General Information about Brake Testing IntroductionPrinciple of 4 Wheel Drive Vehicle with a Driven Axle2 4-Wheel Drive Vehicle Testing of various 4-wheel drive types Disengageable drive shaft leading to the differentialRigid drive shaft between the differentials Technical Data Main switch fuse Main switch fuse with special voltageElectrical Data Wheel driveMechanical Data Test speedRoller friction coefficients Display range depending on modelStandard Equipment IW4/IW7 WB/WBV 4WD Noise EmissionElectronic OptionalEquipment IW7 MB Version Safety Safety Regulations for Service Work Safety Regulations for CommissioningSafety Regulations during Operation Exchange of Parts Combination with AccessoriesFurther Information Safety Features Lockable Main SwitchPit Safety Option Sensor Rollers Brake TesterSymbol Description Power onReady Automatic/MalfunctionRemote Control Pit Safety DeviceRoller Heating GraphicSymbol Description Driving Direction Reverse Speed Switch-OverSlip Switch-Off Control MB-Mode Unoccupied-Simulation for Weight SimulatorIW7 4 wd Standard equipment iwth optional accessories IW7 Equipment VariationsIW4/IW7 WB/WBV IW7 4 wd Mercedes Benz-version IW4 Equipment Variations IW4 expansion stepIW4 expansion level IW4/IW7 WB/WBV Preparations for a Brake Test Running a Brake TestDetermining the Roller Resistance Ovality Test optionalApply moderate force to the brake pedal Ovality MeasurementMaximum Brake Force Test Brake TestSpecial Features on Test Stands with MB Mode Imbalance Display OptionalSpecial Points about the Sweden Mode Select weight transferSpecial Points about the Portugal-Mode Drive onto the test standSlip is too small Special Points about the Hongkong ModeTest Procedure IW4/IW7 WB/WBV Maintenance, Error Codes Maintenance of the Roller SetDescription of Error Codes General Error CodesSelector switch Driving Direction Switch Driving Direction Reverse to positionNotify the customer service dept Immediately when sensor roller defects occurInstallation and Dismantling of the Test Stand Additional Defect Codes on 4-Wheel Drive Test StandsPage Page Qualitätsnachweis Produkte Installation, Inbetriebnahme & Nachfolgeservice

IW4 WB / WBV, IW7 WB / WBV specifications

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In conclusion, Maha Energy's IW7 WB / WBV and IW4 WB / WBV technologies represent a significant leap in oil and gas extraction systems. Through their advanced features, robust design, and commitment to sustainability, these systems are set to redefine standards in the industry, ensuring that energy production is both efficient and eco-friendly. As the energy landscape continues to evolve, Maha Energy remains dedicated to providing innovative solutions that meet the demands of tomorrow’s energy market.