Maha Energy IW4 WB / WBV manual Technical Data, Electrical Data, Wheel drive, Motor drive capacity

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IW4/IW7 WB/WBV

Description

To be able to effectively use this, the exact backlash of teeth is assessed in a learning mode:

Initially the left drive motor will be switched on to accelerate the left vehicle wheel to nominal speed. As the right drive motor is switched off and thus running free, the left wheel is dragging the right wheel along. The flanks of a tooth in the differential touch each other on one side. Now the first limit position of gear play is measured by the reflector strips and the photo electric cells. The procedure is now reversed, the left drive motor of the roller set is switched off and the right vehicle wheel is accelerated to nominal speed. This time the left wheel is dragged along and in the differential the flanks of teeth touch each other on the opposite side. The second limit position of the gear play will now be measured. Out of the two measured limit positions the center of gear play is calculated. This "center of gear play" is used to control the rotation of wheels during the brake test.

During the brake test, both drive motors are accelerated to a speed where the "center of gear play" is reached. One vehicle wheel will rotate forward, the other in opposite direction. As soon as the nominal speed is reached by both wheels, and no brake torque is being transferred to the drive shaft, brake testing may be started.

As with standard vehicles the drive motors will be switched off if excessive slip occurs.

1.3Technical Data

1.3.1

Electrical Data

 

 

 

 

 

 

 

 

 

 

 

 

IW7

 

 

IW4

 

 

 

 

 

(4 wheel drive)

 

(4 wheel drive)

 

 

Voltage supply

 

400 V, 3 Phases, 50 Hz

400 V, 3 Phases, 50 Hz

 

 

Special voltage

 

230 V, 3 Phases, 50 Hz

230 V, 3 Phases, 50 Hz

 

 

Motor drive capacity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IW7/1

2 x 7,5 kW

 

IW4/1

 

 

2 x 7.5 kW

 

 

IW7/2

2 x 11 kW

 

IW4/2

 

 

2 x 9 kW

 

 

IW7/3

2 x 11 kW

 

 

 

 

 

 

 

IW7/4

2 x 7,5 kW

 

 

 

 

 

 

 

Star delta starters for motors with IW7/1 E, IW7/2 E, IW4/1 E and IW4/2 E

 

 

Dahlander-control system for IW7/3 E and IW7/4 E

 

 

 

 

 

 

 

 

 

 

 

 

 

Main switch fuse

 

 

 

Main switch fuse with special voltage

 

 

IW7/1 and IW7/4

50 A slow

 

IW4 (4 wheel drive)

 

63 A slow

 

 

IW4/1

35 A slow

 

IW7 (4 wheel drive)

 

100 A slow

 

 

IW4/2

50 A slow

 

 

 

 

 

 

 

IW7/2 and IW7/3

63 A slow

 

 

 

 

 

 

Only trained electricians or authorized service technicians are allowed to carry out work on electrical parts of the brake tester. (Control box, roller set, etc.)

D1 0412BA1-GB04

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Contents IW4 WB / WBV IW7 WB / WBV IW4/IW7 WB/WBV Maintenance, Error Codes SafetyDescription OperationsIW4/IW7 WB/WBV Introduction General Information about Brake Testing Vehicle with a Driven Axle 2 4-Wheel Drive Vehicle Principle of 4 Wheel Drive Disengageable drive shaft leading to the differential Testing of various 4-wheel drive typesRigid drive shaft between the differentials Main switch fuse Main switch fuse with special voltage Technical DataElectrical Data Wheel driveTest speed Mechanical DataRoller friction coefficients Display range depending on modelNoise Emission Standard Equipment IW4/IW7 WB/WBV 4WDElectronic OptionalEquipment IW7 MB Version Safety Safety Regulations for Commissioning Safety Regulations during OperationSafety Regulations for Service Work Combination with Accessories Further InformationExchange of Parts Lockable Main Switch Safety FeaturesPit Safety Option Sensor Rollers Brake TesterPower on Symbol DescriptionReady Automatic/MalfunctionPit Safety Device Remote ControlRoller Heating GraphicSpeed Switch-Over Symbol Description Driving Direction ReverseSlip Switch-Off Control MB-Mode Unoccupied-Simulation for Weight SimulatorIW7 Equipment Variations IW7 4 wd Standard equipment iwth optional accessoriesIW4/IW7 WB/WBV IW7 4 wd Mercedes Benz-version IW4 expansion step IW4 Equipment VariationsIW4 expansion level IW4/IW7 WB/WBV Running a Brake Test Preparations for a Brake TestOvality Test optional Determining the Roller ResistanceApply moderate force to the brake pedal Ovality MeasurementBrake Test Maximum Brake Force TestImbalance Display Optional Special Features on Test Stands with MB ModeSelect weight transfer Special Points about the Sweden ModeSpecial Points about the Portugal-Mode Drive onto the test standSpecial Points about the Hongkong Mode Test ProcedureSlip is too small IW4/IW7 WB/WBV Maintenance of the Roller Set Maintenance, Error CodesGeneral Error Codes Description of Error CodesSwitch Driving Direction Reverse to position Selector switch Driving DirectionNotify the customer service dept Immediately when sensor roller defects occurAdditional Defect Codes on 4-Wheel Drive Test Stands Installation and Dismantling of the Test StandPage Page Qualitätsnachweis Produkte Installation, Inbetriebnahme & Nachfolgeservice