Maha Energy IW4 WB / WBV, IW7 WB / WBV Description, Safety, Operations, Maintenance, Error Codes

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IW4/IW7 WB/WBV

TABLE OF CONTENTS

 

1

Description

.................................................................................................................

1

 

1.1

Introduction

1

 

1.2

General Information about Brake Testing

1

 

 

1.2.1

Vehicle with a Driven Axle

2

 

 

1.2.2

4-Wheel Drive Vehicle

2

 

1.3

Technical Data

5

 

 

1.3.1

Electrical Data

5

 

 

1.3.2

Mechanical Data

6

 

 

1.3.3

Electronic

7

 

1.4

Standard Equipment IW4/IW7 WB/WBV (4WD)

7

 

1.5

Noise Emission

7

 

1.6

Equipment IW7 MB Version

8

2

Safety

9

 

2.1

Introduction

9

 

2.2

Safety Regulations for Commissioning

10

 

2.3

Safety Regulations during Operation

10

 

2.4

Safety Regulations for Service Work

10

 

2.5

Attention

11

 

2.6

Further Information

11

 

2.7

Combination with Accessories

11

 

2.8

Exchange of Parts

11

 

2.9

Safety Features

12

 

 

2.9.1

Lockable Main Switch

12

 

 

2.9.2

Sensor Rollers (Brake Tester)

12

 

 

2.9.3

Pit Safety (Option)

12

 

 

2.9.4

Warning and Information Labels

12

3

Operations

...............................................................................................................

13

 

3.1

Symbol Description

13

 

3.2

IW7 Equipment Variations

16

 

3.3

IW4 Equipment Variations

19

 

3.4

Preparations for a Brake Test

22

 

3.5

Running a Brake Test

22

 

 

3.5.1

Determining the Roller Resistance

23

 

 

3.5.2

Ovality Test (optional)

23

 

 

3.5.3

Maximum Brake Force Test

24

 

3.6

Imbalance Display (Optional)

25

 

3.7

Special Features on Test Stands with MB Mode

25

 

3.8

Special Points about the Portugal-Mode

26

 

3.9

Special Points about the Sweden Mode

26

 

3.10

Special Points about the Hongkong Mode

27

4

Maintenance, Error Codes

29

 

4.1

Maintenance of the Roller Set

29

 

4.2

Description of Error Codes

30

 

4.3

General Error Codes

30

 

4.4

Additional Defect Codes on 4-Wheel Drive Test Stands

32

 

4.5

Installation and Dismantling of the Test Stand

32

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Contents IW4 WB / WBV IW7 WB / WBV IW4/IW7 WB/WBV Operations SafetyMaintenance, Error Codes DescriptionIW4/IW7 WB/WBV Introduction General Information about Brake TestingVehicle with a Driven Axle 2 4-Wheel Drive VehiclePrinciple of 4 Wheel Drive Disengageable drive shaft leading to the differential Testing of various 4-wheel drive typesRigid drive shaft between the differentials Wheel drive Technical DataMain switch fuse Main switch fuse with special voltage Electrical DataDisplay range depending on model Mechanical DataTest speed Roller friction coefficientsOptional Standard Equipment IW4/IW7 WB/WBV 4WDNoise Emission ElectronicEquipment IW7 MB Version Safety Safety Regulations for Commissioning Safety Regulations during OperationSafety Regulations for Service Work Combination with Accessories Further InformationExchange of Parts Sensor Rollers Brake Tester Safety FeaturesLockable Main Switch Pit Safety OptionAutomatic/Malfunction Symbol DescriptionPower on ReadyGraphic Remote ControlPit Safety Device Roller HeatingUnoccupied-Simulation for Weight Simulator Symbol Description Driving Direction ReverseSpeed Switch-Over Slip Switch-Off Control MB-ModeIW7 Equipment Variations IW7 4 wd Standard equipment iwth optional accessoriesIW4/IW7 WB/WBV IW7 4 wd Mercedes Benz-version IW4 expansion step IW4 Equipment VariationsIW4 expansion level IW4/IW7 WB/WBV Running a Brake Test Preparations for a Brake TestOvality Measurement Determining the Roller ResistanceOvality Test optional Apply moderate force to the brake pedalBrake Test Maximum Brake Force TestImbalance Display Optional Special Features on Test Stands with MB ModeDrive onto the test stand Special Points about the Sweden ModeSelect weight transfer Special Points about the Portugal-ModeSpecial Points about the Hongkong Mode Test ProcedureSlip is too small IW4/IW7 WB/WBV Maintenance of the Roller Set Maintenance, Error CodesGeneral Error Codes Description of Error CodesImmediately when sensor roller defects occur Selector switch Driving DirectionSwitch Driving Direction Reverse to position Notify the customer service deptAdditional Defect Codes on 4-Wheel Drive Test Stands Installation and Dismantling of the Test StandPage Page Qualitätsnachweis Produkte Installation, Inbetriebnahme & Nachfolgeservice