Maha Energy IW4 WB / WBV, IW7 WB / WBV manual Testing of various 4-wheel drive types

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IW4/IW7 WB/WBV

Description

As the brake characteristics depend on the rotating direction of the wheels (the brake linings and brake drums are ground in forward direction), only the brake torque of the wheel rotating in forward direction is measured. For this reason, the brake test has to be done separately for each wheel.

In order to obtain a reliable comparision between the brake forces of both wheels of the same axle, the same pedal force will have to be applied at the brake test of the left and right wheel. To accomplish this, a pedal force meter can be connected to the vehicle's brake pedal.

It is also possible to measure the current pressure Pm of the hydraulic brake by means of a pressure sensor.

Testing of various 4-wheel drive types

There are three different types of 4-wheel drives:

a)Disengageable drive shaft leading to the differential

b)Visco-clutch (VC) in the drive shaft leading to the differential

c)Rigid drive shaft between the differentials

a) Disengageable drive shaft leading to the differential

On vehicles equipped with non-permanent 4-wheel drive, the brakes are tested with the 4-wheel drive switched off, just like vehicles with only one drive axle.

b) Visco-clutch (VC) in the drive shaft leading to the differential

There are two different Visco-clutch types. The soft Visco clutch has a higher torsibility (viscosity) than the hard Visco clutch, therefore no torque is transferred to the other wheels when the drive shaft rotation is low.

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Contents IW4 WB / WBV IW7 WB / WBV IW4/IW7 WB/WBV Operations SafetyMaintenance, Error Codes DescriptionIW4/IW7 WB/WBV Introduction General Information about Brake Testing2 4-Wheel Drive Vehicle Vehicle with a Driven AxlePrinciple of 4 Wheel Drive Disengageable drive shaft leading to the differential Testing of various 4-wheel drive typesRigid drive shaft between the differentials Wheel drive Technical DataMain switch fuse Main switch fuse with special voltage Electrical DataDisplay range depending on model Mechanical DataTest speed Roller friction coefficientsOptional Standard Equipment IW4/IW7 WB/WBV 4WDNoise Emission ElectronicEquipment IW7 MB Version Safety Safety Regulations during Operation Safety Regulations for CommissioningSafety Regulations for Service Work Further Information Combination with AccessoriesExchange of Parts Sensor Rollers Brake Tester Safety FeaturesLockable Main Switch Pit Safety OptionAutomatic/Malfunction Symbol DescriptionPower on ReadyGraphic Remote ControlPit Safety Device Roller HeatingUnoccupied-Simulation for Weight Simulator Symbol Description Driving Direction ReverseSpeed Switch-Over Slip Switch-Off Control MB-ModeIW7 Equipment Variations IW7 4 wd Standard equipment iwth optional accessoriesIW4/IW7 WB/WBV IW7 4 wd Mercedes Benz-version IW4 expansion step IW4 Equipment VariationsIW4 expansion level IW4/IW7 WB/WBV Running a Brake Test Preparations for a Brake TestOvality Measurement Determining the Roller ResistanceOvality Test optional Apply moderate force to the brake pedalBrake Test Maximum Brake Force TestImbalance Display Optional Special Features on Test Stands with MB ModeDrive onto the test stand Special Points about the Sweden ModeSelect weight transfer Special Points about the Portugal-ModeTest Procedure Special Points about the Hongkong ModeSlip is too small IW4/IW7 WB/WBV Maintenance of the Roller Set Maintenance, Error CodesGeneral Error Codes Description of Error CodesImmediately when sensor roller defects occur Selector switch Driving DirectionSwitch Driving Direction Reverse to position Notify the customer service deptAdditional Defect Codes on 4-Wheel Drive Test Stands Installation and Dismantling of the Test StandPage Page Qualitätsnachweis Produkte Installation, Inbetriebnahme & Nachfolgeservice

IW4 WB / WBV, IW7 WB / WBV specifications

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