Thermo Products OHFA199DV5R, OHFA199DV5B operation manual OIL Tank and Piping

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Verify that the installed burner is lightly leaned towards the button. (See figure 14-1) The burner is designed to allow entry of the flexible oil-lines on either side of the burner.

I. OIL TANK AND PIPING:

: All local codes and ordinances take precedence with regard to selection and installation of oil storage tank and oil supply (and return) lines. In the absence of local codes, all tanks and lines must be selected and installed according to the instructions in this manual and the Standard for the Installation of Oil-Burning Equipment, NFPA 31-1997, or the latest edition.

1.The use of black steel pipe and malleable iron fittings is recommended for all fuel oil service lines. Never use galvanized steel piping or fittings for any fuel oil lines.

2.Where practical, provide rigid supports for the piping.

3.If the piping size in a run must be reduced, use reducing couplings only. Avoid the use of reducing bushings.

4.Remove all pipe thread burrs and inspect the pipe for dirt or other foreign material prior to connecting. If present, remove any deposits in the piping and discard any excessively corroded piping.

5.A readily accessible, design-certified, manual oil shutoff valve, with a non-displaceable rotor member, shall be installed in the fuel oil supply piping within 6 feet of the appliance.

6.A pipe union, or flanged connection, shall be provided downstream from the manual oil shutoff valve to permit removal of the appliance oil pump. Pipe unions must be the ground joint type or flanged-jointed using a gasket resistant to the corrosive action of fuel oils.

7.Pipe dope or thread sealant design-certified to be resistant to the action of fuel oils should be used on all threaded joints. Thread sealant should only be applied to the male member of a joint. The first two threads on the end of the male member of each pipe joint should be clean and free from thread sealant.

8.Connection of the oil supply piping to the appliance should be made from the left-hand side of the burner, facing the burner compartment cover.

9.When tubing is to be used for fuel oil supply lines, use of continuous runs of heavy wall copper tubing is recommended. Avoid running tubing against any type of heating unit and across ceiling or floor joists. If possible, install the tubing under the floor.

10.Where tubing is used for fuel oil supply lines, insure the tubing contains no kinks, sharp bends, or collapsed regions where the inside cross-sectional area of the tube is greatly reduced. These will excessively reduce the flow of oil.

11.Flared fittings should be used at all tube joints, when tubing is used for fuel supply lines. Do not use compression fittings. Avoid the use of tube fittings in inaccessible locations.

Burners are equipped with a single-stage, fuel pump. This type of fuel pump, when connected with a supply line only, is satisfactory where the fuel supply is level with, or above the burner thus permitting gravity flow of oil to the burner. If the tank is above the burner, and gravity oil feed to the burner is permitted, a single line system may be used. The line should have a gradual slope downward of approximately 1/2 inch per foot, or more, from the tank to a point directly below where it is connected to

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Contents OH6FA072DV4R OH6FA072DV4BOH6FA072DV4N OH6FX072DV4R Contents = Front = Highboy D = DownflowWARNING and Cautions Safety SectionCAUTION do not Attempt to Start the Burner When Page Combustible material Codes and ClearancesNon-combustible material Highboy II. General Instructions Read Before Start of InstallationPrevention of Chimney Condensing ChimneyProper Chimney Height Proper Vent Connector PIPE/CHIMNEY ConnectionTight Joints Tight CLEAN-OUT Doors and ConnectionsNo Interconnected Chimney Flues Flue Pipe CLEARANCES, Sizing and TypeReduction of Clearances with Specified Forms of Protection Venting Duct WORK/AIR Conditioning Draft RegulatorsAirflow Requirements and Sizing of Duct Work Page Page Supply air duct sizing Example Examples Air Filter Mounted External to FurnaceA typical filter rack and dimensions for the OH6 furnace Maximum Filter Type Air Velocity Model Number Ft/min Limit Position and LocationOH6 OH8 Do not remove this retainer when installing burner Burner InstallationDo not Change Position of the Chamber Burner Specifications and ApplicationsBTU/HR Beckett RielloBTU/HR Heating Capacity Mounting the 2-STAGE Riello BurnerOIL Tank and Piping Electrical Wiriing OIL FilterOH6FA072DV5 Electronic Air Cleaner EAC and Humidifier InstallationOH8FA119DV5 Fan Control Module Thermostat Anticipator SettingHeat Anticipator Adjustment Scale Preferred method of adjustmentBlower Motor Speed Selection OH6FA072DV4 Heating Speed Set-upsFurnace Motor Current Draw Amps/ / Watts vs1A ECM blower motor speed chart OH6FX072DV4 Heating Speed Set-ups 2 StageCooling blower motor speed chart Draw Amps/Watts vs Cooling Speed Set-upsHigh OH6FA072D48HTG Speed by Input Blower Controller Information for PSC Motor Terminal Definitions & Field WiringOutputs InputsOperating Modes On and OFF Blower Delay Time Switch Settings Diagnostic Features PSC Trouble ShootingSTOP! Read the safety information above Startup ProceduresOperating Instructions To Turn Off Oil to Appliance Adjustment of Burner CombustionPreliminary Adjustment of Burner Air Band and Air Shutter Combustion Head Setting for 2-STAGE Riello BurnerTurn to the Right Sign + AIR Damper AdjustmentTurn to the Left Sign 2nd Stage Adjustment 1st Stage AdjustmentAdjustment Of Heat Input Rate Page Checkout Procedure Inspection Areas III. Users Information Section Caution do not Attempt to Make Repairs Yourself Starting the Burner Filter Cleaning and LocationIV. Installers Instructions to User Safety During Servicing and Inspection Dealer MaintenanceGeneral Inspection Heat Exchanger OH6 8FT OH8 8FT Electrical System Filter maintenance procedureSUPPLY/RETURN AIR Blower SUPPLY/RETURN AIR FilterExtended Appliance Shutdown Filter replacementOn Shutdown On Startup VI. HOMEOWNER/USER Information and Routine MaintenanceBeckett Burner Location of oil primary control reset buttonPage Diagnostic Features DiagnosticsCAD Cell Checkout Procedure Number of flashes Cad Cell Resistance in ohms Model R7184BPage VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page Customer Appendix a Replacement Parts Replacement Parts for OH8FA119D Appendix B Wiring Diagrams OH6FA072DV4 ECM Wiring Diagram OH6FX072DV4 ECM 2-Stage Wiring Diagram OH8FA1119D60 PSC Wiring Diagram OH8FA1119DV5 ECM Wiring Diagram