Thermo Products OHFA199DV5R, OHFA199DV5B III. Users Information Section, Inspection Areas

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III. USERS INFORMATION SECTION

A.OIL SUPPLY: Do not allow the fuel tank to run completely empty. During the summer, keep the tank full to prevent condensation of moisture on the inside surface of the tank. If the fuel tank runs completely dry, it may be necessary to purge the lines of trapped air. Contact a qualified technician to bleed the lines and restart the burner.

OIL SUPPLY VALVE: Turn the oil supply valve off if the burner is shut down for an extended period of time.

B. COMBUSTION AIR SUPPLY: The burner requires a generous amount of clean combustion air to operate safely. Lack of adequate combustion air can result in erratic operation of the burner, noisy combustion, or fuel odors in the air. NEVER BLOCK THE FURNACE FROM THE SUPPLY OF COMBUSTION AIR. If there is an exhaust fan, dryer or return air grill in the furnace room, there should be increased concern and additional efforts may be required to provide adequate combustion oil to the furnace at all times.

C. INSPECTION AREAS

VESTIBULE: The furnace vestibule area or burner compartment should be inspected by removing the front door of the furnace and looking for signs of excessive heat such as discoloration of components materials damage, from rust or corrosion, soot or carbon build-up.

EXTERIOR OF FURNACE: The furnace exterior should be inspected for signs of excessive heat such as discoloration of materials and damage from rust or corrosion.

FLUE PIPE, VENT PIPE OR CONNECTOR: The furnace vent pipe should be inspected for signs of rust, corrosion pitting or holes in pipe, and leakage around seams in pipe, indicated by soot or condensate streaks.

CHIMNEY OR VENTING SYSTEM: The furnace venting system should be inspected for signs of rust, corrosion pitting or holes, and signs of condensation or moisture leakage from the venting system.

If any of the above symptoms are evident, call a qualified heating contractor for assistance.

CAUTION: DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF!

WARNING: The area around the furnace should be kept free and clear of combustible liquids and material, especially papers and rags.

WARNING: NEVER burn garbage or refuse in your furnace. Never try to ignite oil by tossing burning papers or other material into your furnace.

WARNING: Thermo Pride oil furnaces are designed to burn No. 1 or No. 2 distillate fuel oil. NEVER USE GASOLINE OR A MIXTURE OF OIL AND GASOLINE.

CAUTION: DO NOT ATTEMPT TO START THE BURNER WHEN:

1.Excess oil has accumulated,

2.The furnace is full of vapors

3.The combustion chamber is very hot.

IF ONE OR MORE OF THESE CONDITIONS EXIST, CONTACT A QUALIFIED SERVICE PERSON.

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Contents OH6FA072DV4B OH6FA072DV4ROH6FA072DV4N OH6FX072DV4R Contents = Front = Highboy D = DownflowSafety Section WARNING and CautionsCAUTION do not Attempt to Start the Burner When Page Combustible material Codes and ClearancesNon-combustible material Highboy II. General Instructions Read Before Start of InstallationPrevention of Chimney Condensing ChimneyProper Chimney Height Proper Vent Connector PIPE/CHIMNEY ConnectionFlue Pipe CLEARANCES, Sizing and Type Tight CLEAN-OUT Doors and ConnectionsTight Joints No Interconnected Chimney FluesReduction of Clearances with Specified Forms of Protection Venting Draft Regulators Duct WORK/AIR ConditioningAirflow Requirements and Sizing of Duct Work Page Page Supply air duct sizing Example Examples Air Filter Mounted External to FurnaceA typical filter rack and dimensions for the OH6 furnace Limit Position and Location Maximum Filter Type Air Velocity Model Number Ft/minOH6 OH8 Do not remove this retainer when installing burner Burner InstallationDo not Change Position of the Chamber Burner Specifications and ApplicationsBTU/HR Beckett RielloBTU/HR Heating Capacity Mounting the 2-STAGE Riello BurnerOIL Tank and Piping Electrical Wiriing OIL FilterElectronic Air Cleaner EAC and Humidifier Installation OH6FA072DV5OH8FA119DV5 Fan Control Module Thermostat Anticipator SettingHeat Anticipator Adjustment Scale Preferred method of adjustmentBlower Motor Speed Selection Draw Amps/ / Watts vs Heating Speed Set-upsOH6FA072DV4 Furnace Motor Current1A ECM blower motor speed chart OH6FX072DV4 Heating Speed Set-ups 2 StageCooling blower motor speed chart Draw Amps/Watts vs Cooling Speed Set-upsHigh OH6FA072D48HTG Speed by Input Blower Controller Information for PSC Motor Terminal Definitions & Field WiringOutputs InputsOperating Modes On and OFF Blower Delay Time Switch Settings Diagnostic Features PSC Trouble ShootingStartup Procedures STOP! Read the safety information aboveOperating Instructions To Turn Off Oil to Appliance Adjustment of Burner CombustionPreliminary Adjustment of Burner Air Band and Air Shutter Combustion Head Setting for 2-STAGE Riello BurnerAIR Damper Adjustment Turn to the Right Sign +Turn to the Left Sign 2nd Stage Adjustment 1st Stage AdjustmentAdjustment Of Heat Input Rate Page Checkout Procedure III. Users Information Section Inspection Areas Caution do not Attempt to Make Repairs Yourself Starting the Burner Filter Cleaning and LocationIV. Installers Instructions to User Dealer Maintenance Safety During Servicing and InspectionGeneral Inspection Heat Exchanger OH6 8FT OH8 8FT SUPPLY/RETURN AIR Filter Filter maintenance procedureElectrical System SUPPLY/RETURN AIR BlowerFilter replacement Extended Appliance ShutdownOn Shutdown On Startup VI. HOMEOWNER/USER Information and Routine MaintenanceBeckett Burner Location of oil primary control reset buttonPage Number of flashes Cad Cell Resistance in ohms Model R7184B DiagnosticsDiagnostic Features CAD Cell Checkout ProcedurePage VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page Customer Appendix a Replacement Parts Replacement Parts for OH8FA119D Appendix B Wiring Diagrams OH6FA072DV4 ECM Wiring Diagram OH6FX072DV4 ECM 2-Stage Wiring Diagram OH8FA1119D60 PSC Wiring Diagram OH8FA1119DV5 ECM Wiring Diagram
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