Thermo Products OHFA199DV5B II. General Instructions Read Before Start of Installation, Highboy

Page 8

II. GENERAL INSTRUCTIONS - READ BEFORE START OF INSTALLATION

1.The heating output capacity of the furnace proposed for installation should be based on a heat loss calculation made according to the manuals provided by the Air Conditioning Contractors of America (ACCA) or the American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc. (ASHRAE).

2.All local codes and/or regulations take precedence over the instructions in this manual and should be followed accordingly. In the absence of local codes, installation must conform with these instructions and regulations of the National Fire Protection Association, and to the provisions of the National Electrical Code (ANSI/NFPA 70-1999 or latest edition).

3.The installed furnace must be level and positioned in a central location with respect to outlet registers. It should be located near the chimney to minimize any horizontal run of flue pipe, which may be required.

4.A furnace installed in a residential garage must be installed so the burner and ignition source are located higher than 18 inches above the floor. The furnace must also be located or protected to avoid physical damage by vehicles.

WARNING: This furnace is not to be used as a construction heater.

5. Listed below are definitions of "COMBUSTIBLE MATERIAL" and "NON-COMBUSTIBLE MATERIAL."

Combustible Material: is made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that will ignite and burn, whether flame resistant or not.

Non-Combustible Material: is material that is not capable of being ignited and burned. Such materials consist entirely of, or a combination of, steel, iron, brick, tile, concrete, slate, or glass.

Table 1: MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

TYPE OF

MODEL NO.1

 

 

FROM

 

 

TOP &

 

FROM THE

 

 

 

SIDES OF

 

FRONT

SIDES OF

 

REAR

UNIT

 

 

 

FURNACE

 

 

PLENUM

 

FLUE/VENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Highboy

OH6FA072D***

0”

 

Note 1

1”

 

7”

0”

 

 

 

 

 

 

 

 

 

Highboy

OH8FA119D***

0”

 

Note 2

1”

 

8”

0”

 

 

 

 

 

 

 

 

 

 

 

 

Note:

1

OH6 front clearance

6” for Closet, 24” for Alcove.

 

 

 

 

2

OH8 front clearance

8” for Closet, 24” for Alcove.

 

 

The minimum clearances listed in the preceding table are for fire protection. Clearance for servicing the front of the furnace should be at least 24 inches.

NOTE: The OH6 & OH8 furnaces are approved for closet installation. If the OH6 is installed in a closet, it requires two openings in the closet door for combustion air, each having a minimum area of 162 sq. inches. The OH8 requires two openings in the closet door, each having a minimum area of 181 sq. inches. This free area intentionally exceeds the recommended minimum free area of 1 square inch per 1000 BTUH of input rate.

5

Image 8
Contents OH6FA072DV4N OH6FX072DV4R OH6FA072DV4BOH6FA072DV4R Contents = Highboy D = Downflow = FrontCAUTION do not Attempt to Start the Burner When Safety SectionWARNING and Cautions Page Codes and Clearances Combustible materialNon-combustible material II. General Instructions Read Before Start of Installation HighboyChimney Prevention of Chimney CondensingProper Vent Connector PIPE/CHIMNEY Connection Proper Chimney HeightTight CLEAN-OUT Doors and Connections Tight JointsNo Interconnected Chimney Flues Flue Pipe CLEARANCES, Sizing and TypeReduction of Clearances with Specified Forms of Protection Venting Airflow Requirements and Sizing of Duct Work Draft RegulatorsDuct WORK/AIR Conditioning Page Page Supply air duct sizing Example Air Filter Mounted External to Furnace ExamplesA typical filter rack and dimensions for the OH6 furnace OH6 OH8 Limit Position and LocationMaximum Filter Type Air Velocity Model Number Ft/min Burner Installation Do not remove this retainer when installing burnerBurner Specifications and Applications Do not Change Position of the ChamberBeckett Riello BTU/HRMounting the 2-STAGE Riello Burner BTU/HR Heating CapacityOIL Tank and Piping OIL Filter Electrical WiriingOH8FA119DV5 Electronic Air Cleaner EAC and Humidifier InstallationOH6FA072DV5 Thermostat Anticipator Setting Fan Control ModulePreferred method of adjustment Heat Anticipator Adjustment ScaleBlower Motor Speed Selection Heating Speed Set-ups OH6FA072DV4Furnace Motor Current Draw Amps/ / Watts vs1A ECM blower motor speed chart Heating Speed Set-ups 2 Stage OH6FX072DV4Cooling blower motor speed chart Cooling Speed Set-ups Draw Amps/Watts vsOH6FA072D48 HighHTG Speed by Input Terminal Definitions & Field Wiring Blower Controller Information for PSC MotorInputs OutputsOperating Modes On and OFF Blower Delay Time Switch Settings PSC Trouble Shooting Diagnostic FeaturesOperating Instructions Startup ProceduresSTOP! Read the safety information above Adjustment of Burner Combustion To Turn Off Oil to ApplianceCombustion Head Setting for 2-STAGE Riello Burner Preliminary Adjustment of Burner Air Band and Air ShutterTurn to the Left Sign AIR Damper AdjustmentTurn to the Right Sign + 1st Stage Adjustment 2nd Stage AdjustmentAdjustment Of Heat Input Rate Page Checkout Procedure  Caution do not Attempt to Make Repairs Yourself III. Users Information SectionInspection Areas Filter Cleaning and Location Starting the BurnerIV. Installers Instructions to User General Inspection Dealer MaintenanceSafety During Servicing and Inspection Heat Exchanger OH6 8FT OH8 8FT Filter maintenance procedure Electrical SystemSUPPLY/RETURN AIR Blower SUPPLY/RETURN AIR FilterOn Shutdown Filter replacementExtended Appliance Shutdown VI. HOMEOWNER/USER Information and Routine Maintenance On StartupLocation of oil primary control reset button Beckett BurnerPage Diagnostics Diagnostic FeaturesCAD Cell Checkout Procedure Number of flashes Cad Cell Resistance in ohms Model R7184BPage VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page Customer Appendix a Replacement Parts Replacement Parts for OH8FA119D Appendix B Wiring Diagrams OH6FA072DV4 ECM Wiring Diagram OH6FX072DV4 ECM 2-Stage Wiring Diagram OH8FA1119D60 PSC Wiring Diagram OH8FA1119DV5 ECM Wiring Diagram