Thermo Products OHFA199DV5R, OHFA199DV5B operation manual

Page 49

a.With the oil shut off, remove the 1/8 in. NPT threaded pipe plug located on the lower rear side of the oil pump, refer to Figure 22. Attach a pressure gage, capable of measuring pressure in pounds per square inch gage, PSIG, in this opening, on the discharge side, of the oil pump.

NOTICE: It may be necessary to remove the oil pump to attach the plumbing required to connect a pressure gage to the pump.

b.Turn on the fuel oil and cause the appliance to activate the heating section by answering a “call for heat”.

NOTICE: It may be necessary to bleed air from the oil line before the burner can be fired.

c.Allow the heating section to operate for 10 to 15 minutes.

d.Note the oil pressure at the pump.

e.To adjust the pressure, use a common screwdriver to turn in the pressure adjustment screw, located on the upper front of the oil pump body.

f.Allow the fuel flow rate to stabilize for a moment. Recheck the oil pressure.

g.If required, repeat the oil pressure adjustment again.

h.When the input rate adjustment has been completed, shut off the fuel oil to the appliance. Remove the pressure gage. Reinstall the pipe plug using a thread compound resistant to the action of LP gases and fuel oil.

To insure the combustion air supply is adequate, it is now necessary to repeat the steps in the previous Initial Burner Adjustment section of this manual.

4. Setting Supply Air Temperature Rise:

: To avoid injury from moving parts or electrical shock, shut off the power to the appliance before removing supply air blower compartment door and servicing this appliance.

All OH6 & OH8 models are designed and wired at the factory for a blower speed during heating that should result in an approximate temperature rise of 65°F. The temperature rise through the heating section, for any given blower speed, may vary depending on a number of factors. A few of these factors are variations in, the actual resistance of the duct system to airflow at any time, the return air temperatures, and the fuel oil heating value.

Also, fouling of the heat exchanger surfaces will reduce temperature rise. In general, a lower temperature rise through the heating section will result in higher heating efficiency.

Temperature rise = supply air temperature - return air temperature.

After 15 to 20 minutes of continuous operation, the temperature rise through the furnace must fall within a range of 50° to 80° F. If the outlet or supply duct temperature is too high, check to make sure the return air filter is clean, the return air registers are free from obstruction, the outlet registers are properly adjusted and clear, and the supply and return air ducts are open. The circulating air blower is not moving enough air if the supply air temperature is still too high. Before proceeding further, turn off the power supply to the appliance and remove the vestibule cover. The speed of the blower must be increased by changing the switch setting on the control board, please refer to Figure 18.

46

Image 49
Contents OH6FA072DV4R OH6FA072DV4BOH6FA072DV4N OH6FX072DV4R Contents = Front = Highboy D = DownflowWARNING and Cautions Safety SectionCAUTION do not Attempt to Start the Burner When Page Combustible material Codes and ClearancesNon-combustible material Highboy II. General Instructions Read Before Start of InstallationPrevention of Chimney Condensing ChimneyProper Chimney Height Proper Vent Connector PIPE/CHIMNEY ConnectionTight Joints Tight CLEAN-OUT Doors and ConnectionsNo Interconnected Chimney Flues Flue Pipe CLEARANCES, Sizing and TypeReduction of Clearances with Specified Forms of Protection Venting Duct WORK/AIR Conditioning Draft RegulatorsAirflow Requirements and Sizing of Duct Work Page Page Supply air duct sizing Example Examples Air Filter Mounted External to FurnaceA typical filter rack and dimensions for the OH6 furnace Maximum Filter Type Air Velocity Model Number Ft/min Limit Position and LocationOH6 OH8 Do not remove this retainer when installing burner Burner InstallationDo not Change Position of the Chamber Burner Specifications and ApplicationsBTU/HR Beckett RielloBTU/HR Heating Capacity Mounting the 2-STAGE Riello BurnerOIL Tank and Piping Electrical Wiriing OIL FilterOH6FA072DV5 Electronic Air Cleaner EAC and Humidifier InstallationOH8FA119DV5 Fan Control Module Thermostat Anticipator SettingHeat Anticipator Adjustment Scale Preferred method of adjustmentBlower Motor Speed Selection OH6FA072DV4 Heating Speed Set-upsFurnace Motor Current Draw Amps/ / Watts vs1A ECM blower motor speed chart OH6FX072DV4 Heating Speed Set-ups 2 StageCooling blower motor speed chart Draw Amps/Watts vs Cooling Speed Set-upsHigh OH6FA072D48HTG Speed by Input Blower Controller Information for PSC Motor Terminal Definitions & Field WiringOutputs InputsOperating Modes On and OFF Blower Delay Time Switch Settings Diagnostic Features PSC Trouble ShootingSTOP! Read the safety information above Startup ProceduresOperating Instructions To Turn Off Oil to Appliance Adjustment of Burner CombustionPreliminary Adjustment of Burner Air Band and Air Shutter Combustion Head Setting for 2-STAGE Riello BurnerTurn to the Right Sign + AIR Damper AdjustmentTurn to the Left Sign 2nd Stage Adjustment 1st Stage AdjustmentAdjustment Of Heat Input Rate Page Checkout Procedure Inspection Areas III. Users Information Section Caution do not Attempt to Make Repairs Yourself Starting the Burner Filter Cleaning and LocationIV. Installers Instructions to User Safety During Servicing and Inspection Dealer MaintenanceGeneral Inspection Heat Exchanger OH6 8FT OH8 8FT Electrical System Filter maintenance procedureSUPPLY/RETURN AIR Blower SUPPLY/RETURN AIR FilterExtended Appliance Shutdown Filter replacementOn Shutdown On Startup VI. HOMEOWNER/USER Information and Routine MaintenanceBeckett Burner Location of oil primary control reset buttonPage Diagnostic Features DiagnosticsCAD Cell Checkout Procedure Number of flashes Cad Cell Resistance in ohms Model R7184BPage VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page Customer Appendix a Replacement Parts Replacement Parts for OH8FA119D Appendix B Wiring Diagrams OH6FA072DV4 ECM Wiring Diagram OH6FX072DV4 ECM 2-Stage Wiring Diagram OH8FA1119D60 PSC Wiring Diagram OH8FA1119DV5 ECM Wiring Diagram