Thermo Products OHFA199DV5B, OHFA199DV5R operation manual Safety Section, WARNING and Cautions

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I. SAFETY SECTION

This page and the following contains various warnings and cautions found throughout the Oil Furnace Manual. Please read and comply with the statements below.

WARNING AND CAUTIONS:

WARNING: This furnace is not to be used as a construction heater. See Page 3

WARNING: The predetermined limit locations on all of the Thermo Pride oil fired furnaces have been tested and approved by Thermo Products, LLC. Any attempt to relocate these safety controls or replace these safety controls with a control that is not approved, or is incompatible, may result in personal injury, substantial property damage or death. See Page 17

WARNING: THE HEAT EXCHANGER MUST BE CLEANED BY A QUALIFIED SERVICE PERSON. See Page 52

CAUTION: DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF! See Page 48

WARNING: The area around the furnace should be kept free and clear of combustible liquids and material, especially papers and rags. See Page 3

WARNING: NEVER burn garbage or refuse in your furnace. Never try to ignite oil by tossing burning papers or other material into your furnace. See Page 48

WARNING: Thermo Products oil furnaces are designed to burn No. 1 or No. 2 distillate fuel oil. NEVER USE GASOLINE OR A MIXTURE OF OIL AND GASOLINE. See Page 48

CAUTION: DO NOT ATTEMPT TO START THE BURNER WHEN:

1.Excess oil has accumulated,

2.The furnace is full of vapors

3.The combustion chamber is very hot.

IF ONE OR MORE OF THESE CONDITIONS EXIST, CONTACT A QUALIFIED SERVICE PERSON. See Page 48

WARNING: DO NOT START BURNER UNLESS BLOWER DOOR IS SECURED IN PLACE.

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Contents OH6FA072DV4R OH6FA072DV4BOH6FA072DV4N OH6FX072DV4R Contents = Highboy D = Downflow = FrontWARNING and Cautions Safety SectionCAUTION do not Attempt to Start the Burner When Page Codes and Clearances Combustible materialNon-combustible material II. General Instructions Read Before Start of Installation HighboyChimney Prevention of Chimney CondensingProper Vent Connector PIPE/CHIMNEY Connection Proper Chimney HeightTight CLEAN-OUT Doors and Connections Tight JointsNo Interconnected Chimney Flues Flue Pipe CLEARANCES, Sizing and TypeReduction of Clearances with Specified Forms of Protection Venting Duct WORK/AIR Conditioning Draft RegulatorsAirflow Requirements and Sizing of Duct Work Page Page Supply air duct sizing Example Air Filter Mounted External to Furnace ExamplesA typical filter rack and dimensions for the OH6 furnace Maximum Filter Type Air Velocity Model Number Ft/min Limit Position and LocationOH6 OH8 Burner Installation Do not remove this retainer when installing burnerBurner Specifications and Applications Do not Change Position of the ChamberBeckett Riello BTU/HRMounting the 2-STAGE Riello Burner BTU/HR Heating CapacityOIL Tank and Piping OIL Filter Electrical WiriingOH6FA072DV5 Electronic Air Cleaner EAC and Humidifier InstallationOH8FA119DV5 Thermostat Anticipator Setting Fan Control ModulePreferred method of adjustment Heat Anticipator Adjustment ScaleBlower Motor Speed Selection Heating Speed Set-ups OH6FA072DV4Furnace Motor Current Draw Amps/ / Watts vs1A ECM blower motor speed chart Heating Speed Set-ups 2 Stage OH6FX072DV4Cooling blower motor speed chart Cooling Speed Set-ups Draw Amps/Watts vsOH6FA072D48 HighHTG Speed by Input Terminal Definitions & Field Wiring Blower Controller Information for PSC MotorInputs OutputsOperating Modes On and OFF Blower Delay Time Switch Settings PSC Trouble Shooting Diagnostic FeaturesSTOP! Read the safety information above Startup ProceduresOperating Instructions Adjustment of Burner Combustion To Turn Off Oil to ApplianceCombustion Head Setting for 2-STAGE Riello Burner Preliminary Adjustment of Burner Air Band and Air ShutterTurn to the Right Sign + AIR Damper AdjustmentTurn to the Left Sign 1st Stage Adjustment 2nd Stage AdjustmentAdjustment Of Heat Input Rate Page Checkout Procedure Inspection Areas III. Users Information Section Caution do not Attempt to Make Repairs Yourself Filter Cleaning and Location Starting the BurnerIV. Installers Instructions to User Safety During Servicing and Inspection Dealer MaintenanceGeneral Inspection Heat Exchanger OH6 8FT OH8 8FT Filter maintenance procedure Electrical SystemSUPPLY/RETURN AIR Blower SUPPLY/RETURN AIR FilterExtended Appliance Shutdown Filter replacementOn Shutdown VI. HOMEOWNER/USER Information and Routine Maintenance On StartupLocation of oil primary control reset button Beckett BurnerPage Diagnostics Diagnostic FeaturesCAD Cell Checkout Procedure Number of flashes Cad Cell Resistance in ohms Model R7184BPage VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page Customer Appendix a Replacement Parts Replacement Parts for OH8FA119D Appendix B Wiring Diagrams OH6FA072DV4 ECM Wiring Diagram OH6FX072DV4 ECM 2-Stage Wiring Diagram OH8FA1119D60 PSC Wiring Diagram OH8FA1119DV5 ECM Wiring Diagram