Thermo Products OHFA199DV5R Electronic Air Cleaner EAC and Humidifier Installation, OH6FA072DV5

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Typically, control wiring between the appliance and the indoor thermostat, and if used, electronic air cleaner or humidifier, will be required. Field wiring of control circuits should consist of copper conductors rated for at least 15 amp service with an insulation temperature rating conforming to Type T wire, 35°C temperature rise. Depending upon code requirements, rigid or flexible conduit is recommended, and may be required. Make connections between the thermostat, and electronic air cleaner or humidifier (if used), and the fan control module, inside the vestibule. Consult the wiring diagram for the appropriate connection points on the thermostat and the fan control module.

 

 

 

 

Maximum

 

 

 

 

Oil Burner

Time Delay

Minimum

 

Potential/Frequenc

Supply/Return

Assembly

Type Fuse

Recommende

Model

Air Blower Full

Full Load

or Inverse

d 75 deg. C.

y/No. of Phases

Load Current

Current

Time

Copper

 

(V/Hz/Ph)

(Amps) @ 115

Circuit

 

(Amps) @

Power Wiring

 

 

VAC

115 VAC

Breaker

Size (AWG)

 

 

 

Size

 

 

 

 

 

 

 

 

 

(Amps)

 

OH6FA072D48

120/60/1

7.5 PSC

2.6

15

12

OH6FA072DV5

10.1 ECM

15

12

 

 

OH8FA119D60

120/60/1

19.2PSC

2.6

20

12

OH8FA119DV5

19.1 ECM

20

12

 

 

Table 10: Typical Electrical Requirements

Wire size selections in Table 10 are based upon Table 310-16 of the National Electrical Code for three copper conductors, with insulation rated for 75 degrees Celsius, contained in raceway at 30 degrees Celsius. For other wire insulation temperature ratings and ambient conditions, refer to the National Electrical Code for the minimum wire sizing requirements.

NOTICE: Before the unit is started, the installer and/or electrician must check the following items:

1.Check every electrical connection of “push-on” or “screw-on” type terminals to ensure that all wires and wire connectors are firmly secured. A loose terminal can cause poor flow of electrical power to motors. This may result in very high current draws by these components. If great enough, high current draw will cause blown fuses, burned wires and contactor points, and pre- mature motor failure. Each electrical connection has been factory checked, however, connections may loosen, due to vibration, while the appliance is in transit. Please be certain that all electrical connections remain tight.

2.Review wiring diagram for proper routing and connection of all field wiring.

3.All wiring sizes must comply with local codes or the National Electrical Code. To minimize voltage drop to the appliance, the next larger size wire should be used when long wiring runs, in excess of 100 ft., are employed. Refer to the wiring diagrams when wiring or servicing.

In the event a circuit breaker trips or a fuse blows as a result of the operation of this appliance, investigate the appliance electrical system to determine the cause. Correct any electrical faults and abnormal conditions before putting the unit back into operation. Do not put in a larger fuse and do not exceed maximum fuse size listed on the rating label in order to temporarily “fix” the problem. The rating label is located on the inside of the burner compartment cover.

Electronic Air Cleaner (EAC) and Humidifier Installation:

The fan timer on this unit has designated terminals to control the operation of an electronic air cleaner and/or humidifier. These terminals provide line voltage for the control of these accessories, refer to Figure 15 on the next page. Connection between EAC and N6 provides a switched 115 vac to power an electronic fan cleaner. The same-switched 115 vac is available between EAC and N7 and may be used

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Contents OH6FA072DV4B OH6FA072DV4ROH6FA072DV4N OH6FX072DV4R Contents = Front = Highboy D = DownflowSafety Section WARNING and CautionsCAUTION do not Attempt to Start the Burner When Page Combustible material Codes and ClearancesNon-combustible material Highboy II. General Instructions Read Before Start of InstallationPrevention of Chimney Condensing ChimneyProper Chimney Height Proper Vent Connector PIPE/CHIMNEY ConnectionFlue Pipe CLEARANCES, Sizing and Type Tight CLEAN-OUT Doors and ConnectionsTight Joints No Interconnected Chimney FluesReduction of Clearances with Specified Forms of Protection Venting Draft Regulators Duct WORK/AIR ConditioningAirflow Requirements and Sizing of Duct Work Page Page Supply air duct sizing Example Examples Air Filter Mounted External to FurnaceA typical filter rack and dimensions for the OH6 furnace Limit Position and Location Maximum Filter Type Air Velocity Model Number Ft/minOH6 OH8 Do not remove this retainer when installing burner Burner InstallationDo not Change Position of the Chamber Burner Specifications and ApplicationsBTU/HR Beckett RielloBTU/HR Heating Capacity Mounting the 2-STAGE Riello BurnerOIL Tank and Piping Electrical Wiriing OIL FilterElectronic Air Cleaner EAC and Humidifier Installation OH6FA072DV5OH8FA119DV5 Fan Control Module Thermostat Anticipator SettingHeat Anticipator Adjustment Scale Preferred method of adjustmentBlower Motor Speed Selection Draw Amps/ / Watts vs Heating Speed Set-upsOH6FA072DV4 Furnace Motor Current1A ECM blower motor speed chart OH6FX072DV4 Heating Speed Set-ups 2 StageCooling blower motor speed chart Draw Amps/Watts vs Cooling Speed Set-upsHigh OH6FA072D48HTG Speed by Input Blower Controller Information for PSC Motor Terminal Definitions & Field WiringOutputs InputsOperating Modes On and OFF Blower Delay Time Switch Settings Diagnostic Features PSC Trouble ShootingStartup Procedures STOP! Read the safety information aboveOperating Instructions To Turn Off Oil to Appliance Adjustment of Burner CombustionPreliminary Adjustment of Burner Air Band and Air Shutter Combustion Head Setting for 2-STAGE Riello BurnerAIR Damper Adjustment Turn to the Right Sign +Turn to the Left Sign 2nd Stage Adjustment 1st Stage AdjustmentAdjustment Of Heat Input Rate Page Checkout Procedure III. Users Information Section Inspection Areas Caution do not Attempt to Make Repairs Yourself Starting the Burner Filter Cleaning and LocationIV. Installers Instructions to User Dealer Maintenance Safety During Servicing and InspectionGeneral Inspection Heat Exchanger OH6 8FT OH8 8FT SUPPLY/RETURN AIR Filter Filter maintenance procedureElectrical System SUPPLY/RETURN AIR BlowerFilter replacement Extended Appliance ShutdownOn Shutdown On Startup VI. HOMEOWNER/USER Information and Routine MaintenanceBeckett Burner Location of oil primary control reset buttonPage Number of flashes Cad Cell Resistance in ohms Model R7184B DiagnosticsDiagnostic Features CAD Cell Checkout ProcedurePage VIII. Sequence of Operations Flow Chart Page IX. Trouble Shooting Flow Chart Page Page Page Page Customer Appendix a Replacement Parts Replacement Parts for OH8FA119D Appendix B Wiring Diagrams OH6FA072DV4 ECM Wiring Diagram OH6FX072DV4 ECM 2-Stage Wiring Diagram OH8FA1119D60 PSC Wiring Diagram OH8FA1119DV5 ECM Wiring Diagram