Contents
Split Type
Contents
Safety Precautions
New Refrigerant Air Conditioner Installation
For general public use
For Reference
Specifications
Specifications
Capacity Variation Ratio According to Temperature
Operation Characteristic Curve
Cooling Heating
Cooling
Refrigerant Piping Installation
Safety During Installation/Servicing
Refrigerant R410A
Piping Materials and Joints Used
Processing of Piping Materials
Flare processing procedures and precautions
Joints
1 Thicknesses of annealed copper pipes Thickness mm
Clutch type Wing nut type
Flare tool for R410A Conventional flare tool
Flare tool for R22 Conventional flare tool
13.2 13.5 12.70 16.6 16.0 12.9 15.88 19.7 19.0
43˚
Flare Connecting Procedures and Precautions
Nm kgfcm
Wrenches available on the market
Tools
Required Tools
General tools Conventional tools can be used
Recharging of Refrigerant
1 Configuration of refrigerant charging
Brazing of Pipes
Materials for Brazing
Flux
Never use gas other than Nitrogen gas
Brazing
Indoor Unit
Construction Views
Outdoor Unit
Detailed a leg part
Detailed B leg part
Wiring Diagram
Color
Identification
Specifications of Electrical Parts
Parts name Type Specifications
Parts name Model name Rating
Refrigerant Cycle Diagram
Refrigerant Cycle Diagram
RAS-B13GKVP-E/RAS-13GAVP-E, RAS-B16GKVP-E/RAS-16GAVP-E
Operation Data Cooling
Temperature Standard Heat exchanger Compressor Condition C
Outdoor
Outdoor MPa T1 C T2 C Rps
Remote Controller
Control Block Diagram
Operation START/STOP Operation Mode Selection
Hi-POWER Air Purifier
Outdoor Unit Inverter
Assembly
For Indoor Unit
MCC5009 P.C.B
Outline of Air Conditioner Control
Operation Description
Role of indoor unit controller
Role of outdoor unit controller
Remote Controller and Its Fuctions
Filter Indicator
Operation Description
Auto Restart Function
Remote controller
Indoor unit
Outdoor unit
Ts +
Cooling operation
+1.0
+0.5
Indication Fan speed
Symbols
+ M
+ H
Heating operation
Operation flow and applicable data, etc Description
Indication Fan speed
Cold draft preventive control
Air conditioner Alarm
Operation command Outdoor fan control
Outdoor unit
OFF status
Outdoor temp Cooling current Heating current Release value
Remote controller Indoor unit
When temperature of the indoor
Case of operation stop
Operation flow and applicable data, etc
Condition
Defrost operation
This function controls the air direction of the indoor unit
Powerful
Louver position in cooling operation
Air direction
Fan
Cooling operation
Operation button
Present status Pure button Air conditioner
Louver*1 Fan speed *2
Purpose
Operation
Td value Control operation
SH control
Move to
PMV open degree control Stop by Room temp. sensor
Ta sensor control
Operation mode Operation time Clean operation time
Clean operation
Indoor P.C. board
Setting the clean operation
Setting the selector switch on the main unit
Setting the remote controller
How to Set the Auto Restart Function
When the unit is standby Not operating
When the unit is in operation
How to Turn Off Filter Indicator
Power Failure During Timer Operation
When the system is on stand-by not operating
When the system is operating
Parts Name of Remote Controller
Display
Automatic operation
Hi-POWER mode can not be set in Dry operation
Cooling operation
Heating operation
Safety Cautions
Installation Procedure
Optional Installation Parts
Optional Parts, Accessories and Tools
Accessory and Installation Parts
Attachment bolt arrangement of outdoor unit
Changes in the product and components
Installation/Servicing Tools
New tools for R410A
New tools for R410A Applicable to R22 model Changes
Remote controller
Installation Place
Mounting the installation plate
When install the refrigerant pipes from the rear
When the installation plate is directly mounted on the wall
Wiring Connection How to connect the connecting cable
Electrical Work
How to remove the drain hose
How to remove the drain cap
Die-cutting front panel slit
Changing drain hose
How to attach the drain hose
How to attach the drain cap
Case of bottom right or bottom left piping
Left-hand connection with piping
Drainage
Indoor Unit Installation
Precautions for adding refrigerant
Refrigerant Piping Connection Flaring
Draining the Water
Projection margin in flaring a Unit mm
Flaring size B Unit mm
Use a vacuum pump
Tightening Connection
Wiring Connection
Packed Valve handling precautions
Stripping length of connecting cable
Hexagonal wrench is required
How to Set the Auto Restart
Auto Restart Setting
Test Operation
Gas Leak Test
Precautions when handling the new inverter 3DV Inverter
HOW to Diagnose the Trouble
Control circuitry has an uninsulated construction
JAVP-E series insulated type
Discharging method
Do not lay the circuit board assembly flat
Confirmation of Power Voltage
Confirmation of Power Supply
First Confirmation
Operation Which is not a Trouble Program Operation
Judgment by Flashing LED of Indoor Unit
Primary Judgment
Block display Description for self-diagnosis Code
Check
How to Use Remote Controller in Service Mode
Self-Diagnosis by Remote Controller Check Code
Press START/STOP button to release the service mode
Press on or OFF button
Air Judgment and action Block Cause of operation
Block distinction
Remarks
Status
Block distinction Operation of diagnosis function
Judgment of Trouble by Every Symptom
Indoor Unit Including Remote Controller
Is the fuse F01 blown?
Is it possible to
Only the indoor motor fan does not operate Primary check
Inspection procedure
Troubleshooting for remote controller Primary check
Inverter Assembly check
Wiring Failure Interconnecting and Serial Signal Wire
Outdoor unit does not operate
Normal time
Check Code 1C Miswiring in indoor/outdoor units and 1E
Check procedure
1C1E
How to Check Whether the Air Purifier is Good or Not
Troubleshooting
Conduction check of micro-switch
Operation check
Primary check
How to Check Whether the Minus Ion Generator is Good or Not
How to Diagnose Trouble in Outdoor Unit
Summarized Inner Diagnosis of Inverter Assembly
Diagnosis/Process flowchart Contents Summary
How to Check the P.C. Board Indoor Unit
How to Check Simply the Main Parts
Operating precautions
Inspection procedures
Procedure Check points Causes
Check procedures
11-9-2. P.C.BoardLayout
Sensor characteristic table
+12V +5V
Resistance value k 100
Indoor Unit Other Parts
Part name Checking procedure
OutdoorUnit
Part name
Checking Method for Each Part
Case that product is good
Tester rod Resistance value Good product
CN300
Symptom
HOW to Replace the Main Parts
Part name Procedures Remarks
12-1 Indoor Unit
How to assemble the front panel
How to assemble the high voltage generator
Drain pan above the claws and at
How to assemble the electric parts box
Secure it
Remove the two screws used to secure Bearing base
Raise the left side of the heat exchanger
Slightly, and remove the bearing base
Secure using the fixing screw Screw Motor band Right
Drain pipe
Part name Procedure Remarks
Microcomputer
Board layout
Otherwise, you may injure your
Wear gloves for this job
Hands on the parts, etc
Attachment
Procedure Remarks Front cabinet Detachment
Some cases
Terminal block
Procedure
Lead connected to compressor
Disengage the four claws of the P.C. board base
Side cabinet left
Take care to keep the 4-way valve away
With a burner
Handling precaution
TE sensor outdoor heat exchanging temperature sensor
TS sensor Suction pipe temperature sensor
Shown in the above figure is
Parts name Qty Remarks
Part name Procedure
MCC-5009
13-1 Indoor Unit
Exploded Views and Parts List
Part Description
221 43047671 Pipe, Outlet
402 407, 408 403 404 406 410401 405
14, 15, 17, 18
104
13-3. P.C. Board Layout
Part name ’ty Specifications/Vendor Remarks
Required parts for installation work Recommendation
Appendix-1
Applicable Models RAS-10GAVP-E, RAS-13GAVP-E, RAS-16GAVP-E
Required tools for installation work
Part name Specifications Usage
Appendix-2
Appendix-3
Cord heater installation wiring diagram
Cord heater installation work procedure
Photo / Explanatory diagram Procedure
Appendix-4
Used screw Screw type Quantity
Appendix-5
Appendix-6
Appendix-7
Appendix-8
Photo / Explanatory diagram Procedure Assembly
Drawing of thermostat fixing plate
Material SGCC-Z08, Thickness 0.8t Appendix-9
Ø3.4 burring hole Upward Ø3.4 burring hole Downward
Appendix-10
Toshiba Carrier Corporation