Toshiba RAS-B10GKVP-E, RAS-B16GKVP-E Draining the Water, Refrigerant Piping Connection Flaring

Page 56

10-4-2. Draining the Water

Holes are provided on the base plate of the outdoor unit to ensure that the defrost water produced during heating operations is drained off efficiently.

If a centralized drain is required when installing the unit on a balcony or wall, follow the steps below to drain off the water.

1.Proceed with water-proofing by installing the water-proof rubber caps Š in the 2 elongated holes on the base plate of the outdoor unit. [How to install the water-proof rubber caps]

1)Place four fingers into each cap, and insert the caps into the water drain holes by pushing them into place from the underside of the base plate.

2)Press down on the outer circumferences of the caps to ensure that they have been inserted tightly.

(Water leaks may result if the caps have not been inserted properly, if their outer circumfer- ences lift up or the caps catch on or wedge against something.)

10 Water-proof rubber caps (supplied with the outdoor unit)

10-4-3. Refrigerant Piping Connection

Flaring

1. Cut the pipe with a pipe cutter.

90˚

Obliquity Roughness

Warp

Fig. 10-4-4

2. Insert a flare nut into the pipe, and flare the pipe.

• Projection margin in flaring : A (Unit : mm)

Rigid (Clutch type)

Outer dia. of

R410A

Conventional

copper pipe

tool used

tool used

 

 

 

6.35

0 to 0.5

1.0 to 1.5

 

 

 

9.52

0 to 0.5

1.0 to 1.5

 

 

 

12.7

0 to 0.5

1.0 to 1.5

 

 

 

Base plate

9 Drain nipple

Imperial (Wing nut type)

Outer dia. of

R410A

copper pipe

 

6.351.5 to 2.0

9.521.5 to 2.0

12.72.0 to 2.5

A

DiePipe

Fig. 10-4-5

Fig. 10-4-2

• Flaring size : B (Unit : mm)

B

2.Install the drain nipple and a commercially available drain hose (with 16 mm inside diam- eter), and drain off the water.

(For the position where the drain nipple is installed, refer to the installation diagram of the indoor and outdoor units.)

Check that the outdoor unit is horizontal, and route the drain hose at a downward sloped angle while ensuring that it is connected tautly.

Base plate

9 Drain nipple

Commercially available

drain hose

Do not use ordinary garden hose, but one can flatten and prevent water from draining.

Fig. 10-4-3

Fig. 10-4-6

Outer dia. of copper pipe

 

B –0.4+0

 

 

 

R410A

 

R22

 

 

 

 

 

 

6.35

9.1

 

9.0

 

 

 

 

9.52

13.2

 

13.0

 

 

 

 

12.7

16.6

 

16.2

 

 

 

 

In case of flaring for R410A with the conventional flare tool, pull it out approx. 0.5 mm more than that of R22 to adjust to the specified flare size.

The copper pipe gauge is useful for adjusting projection margin size.

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Contents Split Type Contents For general public use Safety PrecautionsNew Refrigerant Air Conditioner Installation For Reference Specifications SpecificationsOperation Characteristic Curve Capacity Variation Ratio According to TemperatureCooling Heating CoolingSafety During Installation/Servicing Refrigerant Piping InstallationRefrigerant R410A Piping Materials and Joints UsedFlare processing procedures and precautions Processing of Piping MaterialsJoints 1 Thicknesses of annealed copper pipes Thickness mmFlare tool for R410A Conventional flare tool Clutch type Wing nut typeFlare tool for R22 Conventional flare tool 13.2 13.5 12.70 16.6 16.0 12.9 15.88 19.7 19.0Flare Connecting Procedures and Precautions 43˚Nm kgfcm Wrenches available on the marketGeneral tools Conventional tools can be used ToolsRequired Tools 1 Configuration of refrigerant charging Recharging of RefrigerantFlux Brazing of PipesMaterials for Brazing Brazing Never use gas other than Nitrogen gasConstruction Views Indoor UnitDetailed B leg part Outdoor UnitDetailed a leg part Identification Wiring DiagramColor Parts name Model name Rating Specifications of Electrical PartsParts name Type Specifications Refrigerant Cycle Diagram Refrigerant Cycle DiagramRAS-B13GKVP-E/RAS-13GAVP-E, RAS-B16GKVP-E/RAS-16GAVP-E Temperature Standard Heat exchanger Compressor Condition C Operation Data CoolingOutdoor Outdoor MPa T1 C T2 C RpsControl Block Diagram Remote ControllerOperation START/STOP Operation Mode Selection Hi-POWER Air PurifierAssembly Outdoor Unit InverterFor Indoor Unit MCC5009 P.C.BOperation Description Outline of Air Conditioner ControlRole of indoor unit controller Role of outdoor unit controllerFilter Indicator Remote Controller and Its FuctionsOperation Description Auto Restart FunctionOutdoor unit Remote controllerIndoor unit Cooling operation Ts ++1.0 +0.5Symbols Indication Fan speed+ M + HOperation flow and applicable data, etc Description Heating operationIndication Fan speed Cold draft preventive controlOperation command Outdoor fan control Air conditioner AlarmOutdoor unit OFF statusRemote controller Indoor unit Outdoor temp Cooling current Heating current Release valueWhen temperature of the indoor Operation flow and applicable data, etc Case of operation stopCondition Defrost operationPowerful This function controls the air direction of the indoor unitLouver position in cooling operation Air directionCooling operation FanLouver*1 Fan speed *2 Operation buttonPresent status Pure button Air conditioner Td value Control operation PurposeOperation Move to SH controlPMV open degree control Stop by Room temp. sensor Ta sensor controlClean operation Operation mode Operation time Clean operation timeSetting the clean operation Indoor P.C. boardSetting the remote controller Setting the selector switch on the main unitWhen the unit is in operation How to Set the Auto Restart FunctionWhen the unit is standby Not operating Power Failure During Timer Operation How to Turn Off Filter IndicatorWhen the system is on stand-by not operating When the system is operatingParts Name of Remote Controller Display Hi-POWER mode can not be set in Dry operation Automatic operationCooling operation Heating operationInstallation Procedure Safety CautionsOptional Parts, Accessories and Tools Optional Installation PartsAccessory and Installation Parts Attachment bolt arrangement of outdoor unitInstallation/Servicing Tools Changes in the product and componentsNew tools for R410A New tools for R410A Applicable to R22 model ChangesInstallation Place Remote controllerMounting the installation plate When install the refrigerant pipes from the rearElectrical Work When the installation plate is directly mounted on the wallWiring Connection How to connect the connecting cable How to remove the drain cap How to remove the drain hoseDie-cutting front panel slit Changing drain hoseHow to attach the drain cap How to attach the drain hoseCase of bottom right or bottom left piping Left-hand connection with pipingIndoor Unit Installation DrainagePrecautions for adding refrigerant Draining the Water Refrigerant Piping Connection FlaringProjection margin in flaring a Unit mm Flaring size B Unit mmTightening Connection Use a vacuum pumpPacked Valve handling precautions Wiring ConnectionStripping length of connecting cable Hexagonal wrench is requiredAuto Restart Setting How to Set the Auto RestartTest Operation Gas Leak TestHOW to Diagnose the Trouble Precautions when handling the new inverter 3DV InverterControl circuitry has an uninsulated construction JAVP-E series insulated typeDo not lay the circuit board assembly flat Discharging methodConfirmation of Power Supply Confirmation of Power VoltageFirst Confirmation Operation Which is not a Trouble Program OperationPrimary Judgment Judgment by Flashing LED of Indoor UnitBlock display Description for self-diagnosis Code CheckSelf-Diagnosis by Remote Controller Check Code How to Use Remote Controller in Service ModePress START/STOP button to release the service mode Press on or OFF buttonBlock distinction Air Judgment and action Block Cause of operationRemarks StatusBlock distinction Operation of diagnosis function Is the fuse F01 blown? Judgment of Trouble by Every SymptomIndoor Unit Including Remote Controller Only the indoor motor fan does not operate Primary check Is it possible toInspection procedure Troubleshooting for remote controller Primary check Wiring Failure Interconnecting and Serial Signal Wire Inverter Assembly checkOutdoor unit does not operate Normal time1C1E Check Code 1C Miswiring in indoor/outdoor units and 1ECheck procedure Troubleshooting How to Check Whether the Air Purifier is Good or NotConduction check of micro-switch Operation checkHow to Check Whether the Minus Ion Generator is Good or Not Primary checkDiagnosis/Process flowchart Contents Summary How to Diagnose Trouble in Outdoor UnitSummarized Inner Diagnosis of Inverter Assembly How to Check Simply the Main Parts How to Check the P.C. Board Indoor UnitOperating precautions Inspection proceduresCheck procedures Procedure Check points CausesSensor characteristic table 11-9-2. P.C.BoardLayout+12V +5V Resistance value k 100Part name Checking procedure Indoor Unit Other PartsOutdoorUnit Part nameTester rod Resistance value Good product Checking Method for Each PartCase that product is good Symptom CN30012-1 Indoor Unit HOW to Replace the Main PartsPart name Procedures Remarks How to assemble the front panel How to assemble the high voltage generator How to assemble the electric parts box Drain pan above the claws and atSecure it Slightly, and remove the bearing base Remove the two screws used to secure Bearing baseRaise the left side of the heat exchanger Secure using the fixing screw Screw Motor band Right Drain pipe Board layout Part name Procedure RemarksMicrocomputer Wear gloves for this job Otherwise, you may injure yourHands on the parts, etc AttachmentProcedure Remarks Front cabinet Detachment Some cases Procedure Terminal blockLead connected to compressor Disengage the four claws of the P.C. board baseSide cabinet left With a burner Take care to keep the 4-way valve awayHandling precaution Shown in the above figure is TE sensor outdoor heat exchanging temperature sensorTS sensor Suction pipe temperature sensor Part name Procedure Parts name Qty RemarksMCC-5009 Exploded Views and Parts List 13-1 Indoor UnitPart Description 221 43047671 Pipe, Outlet402 407, 408 403 404 406 410401 405 14, 15, 17, 18 104 13-3. P.C. Board Layout Required parts for installation work Recommendation Part name ’ty Specifications/Vendor RemarksAppendix-1 Applicable Models RAS-10GAVP-E, RAS-13GAVP-E, RAS-16GAVP-EAppendix-2 Required tools for installation workPart name Specifications Usage Cord heater installation wiring diagram Appendix-3Appendix-4 Cord heater installation work procedurePhoto / Explanatory diagram Procedure Appendix-5 Used screw Screw type QuantityAppendix-6 Appendix-7 Photo / Explanatory diagram Procedure Assembly Appendix-8Ø3.4 burring hole Upward Ø3.4 burring hole Downward Drawing of thermostat fixing plateMaterial SGCC-Z08, Thickness 0.8t Appendix-9 Appendix-10 Toshiba Carrier Corporation

RAS-10GAVP-E, RAS-16GAVP-E, RAS-13GAVP-E, RAS-B10GKVP-E, RAS-B13GKVP-E specifications

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