Toshiba RAV-SM802XT-E, RAV-SM802AT-E, RAV-SM562AT-E service manual Brazing of Pipes

Page 15

FILE NO. SVM-06012

1 Be sure to make setting so that liquid can be charged.

2 When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.

It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.

[Cylinder with siphon]

[Cylinder without siphon]

Gauge manifold

Gauge manifold

OUTDOOR unit

OUTDOOR unit

Refrigerant

cylinder

Electronic

balance

cylinder Refrigerant

Electronic

balance

Siphon

R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the composition of the charged refrigerant changes and the characteristics of the equipment varies.

Fig. 6-4-2

6-5. Brazing of Pipes

6-5-1. Materials for brazing

(1)Silver brazing filler

Silver brazing filler is an alloy mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expensive though it excels in solderability.

(2)Phosphor bronze brazing filler

Phosphor bronze brazing filler is generally used to join copper or copper alloy.

(3)Low temperature brazing filler

Low temperature brazing filler is generally called solder, and is an alloy of tin and lead. Since it is weak in adhesive strength, do not use it for refrigerant pipes.

1 Phosphor bronze brazing filler tends to react with sulfur and produce a fragile compound water solution, which may cause a gas leakage. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.

2 When performing brazing again at time of servicing, use the same type of brazing filler.

6-5-2. Flux

(1)Reason why flux is necessary

By removing the oxide film and any foreign matter on the metal surface, it assists the flow of brazing filler.

In the brazing process, it prevents the metal surface from being oxidized.

By reducing the brazing filler’s surface tension, the brazing filler adheres better to the treated metal.

– 13 –

Image 15
Contents AIR-CONDITIONER Contents Specifications Current Operation characteristic curve Cooling HeatingIndoor Unit Construction ViewsRAV-SM562XT-E / RAV-SM802XT-E Systematic Refrigerating Cycle DiagramColor Identification Wiring DiagramParts name Type Specifications Specification of Electrical PartsPiping materials and joints used Safety During Installation/ServicingRefrigerant Piping Installation Refrigerant R410A1 Thicknesses of annealed copper pipes Thickness mm Outer diameter mm R410A R22Processing of piping materials Width Diameter Flare tool for R410A Conventional flare toolClutch type Wing nut type Flare tool for R22 Conventional flare tool·m kgf·m ·m kgf·cmTools Required toolsGeneral tools Conventional tools can be used Recharging of Refrigerant 1 Configuration of refrigerant chargingBrazing of Pipes Filler Flux Characteristics required for fluxTypes of flux Noncorrosive flux Activated fluxPRE DEF Control Block DiagramOperation Description When power supply is resetOperation mode selection Air volume control1 Cold draft preventing control Cool air discharge preventive controlFilter sign display Freeze preventive control Low temperature releaseHigh-temp release control Louver controlMotions How to set auto restart functionAuto Restart Function OperationFilter Check Lamp How to cancel auto restart functionPower failure during timer operation How to turn off filter check lampTroubleshooting procedure TroubleshootingSummary of Troubleshooting Before troubleshootingHow to use remote control in service mode Self-Diagnosis by Remote Control Check CodeJudgement and action No display in the setting at shipment Operation TD sensor Caracteristics-4 TA sensor TC, TCJ sensor Caracteristics-1 Caracteristics-2Caracteristics-3 20 TE, TO, TS sensorHow to install the Air inlet grille DetachmentsRemove the Panel arms from the Front panel Open 3 Cap screws and remove the screws How to remove the Drain pan Refrigeration How to remove the Refrigeration assembly Assembly Pan assemblyPart name Procedures Remarks How to remove the Multiblade fanFan motor Indoor Unit E-Parts Assy Exploded Views and Parts ListAIR-GRILLE
Related manuals
Manual 18 pages 35.13 Kb