Toshiba MMY-MAP1004HT8Z-E, MMY-MAP1604HT8ZG-E EH99871699 Check of Concentration Limit

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WARNINGS ON REFRIGERANT LEAKAGE

EH99871699

Check of Concentration Limit

The room in which the air conditioner is to be installed requires a design that in the event of refrigerant gas leaking out, its concentration will not exceed a set limit.

The refrigerant R410A which is used in the air conditioner is safe, without the toxicity or combustibility of ammonia, and is not restricted by laws to be imposed which protect the ozone layer. However, since it contains more than air, it poses the risk of suffocation if its concentration should rise excessively. Suffocation from leakage of R410A is almost non-existent.

With the recent increase in the number of high concentration buildings, however, the installation of multi air conditioner systems is on the increase because of the need for effective use of floor space, individual control, energy conservation by curtailing heat and carrying power etc.

Most importantly, the multi air conditioner system is able to replenish a large amount of refrigerant compared with conventional individual air conditioners. If a single unit of the multi conditioner system is to be installed in a small room, select a suitable model and installation procedure so that if the refrigerant accidentally leaks out, its concentration does not reach the limit (and in the event of an emergency, measures can be made before injury can occur).

In a room where the concentration may exceed the limit, create an opening with adjacent rooms, or install mechanical ventilation combined with a gas leak detection device.

The concentration is as given below.

Total amount of refrigerant (kg)

Min. volume of the indoor unit installed room (m3)

Concentration limit (kg/m3)

The concentration limit of R410A which is used in multi air conditioners is 0.44kg/m3.

NOTE 1 :

If there are 2 or more refrigerating systems in a single refrigerating device, the amounts of refrigerant should be as charged in each independent device.

e.g., charged

Outdoor unit

e.g.,

amount (10kg)

charged amount (15kg)

 

Room A Room B Room C Room D Room E Room F

Indoor unit

For the amount of charge in this example:

The possible amount of leaked refrigerant gas in rooms A, B and C is 10kg.

The possible amount of leaked refrigerant gas in rooms D, E and F is 15kg.

Important

NOTE 2 :

The standards for minimum room volume are as follows.

(1)No partition (shaded portion)

(2)When there is an effective opening with the adjacent room for ventilation of leaking refrigerant gas (opening without a door, or an opening 0.15% or larger than the respective floor spaces at the top or bottom of the door).

Outdoor unit

Refrigerant piping

Indoor unit

(3)If an indoor unit is installed in each partitioned room and the refrigerant piping is interconnected, the smallest room of course becomes the object. But when a mechanical ventilation is installed interlocked with a gas leakage detector in the smallest room where the density limit is exceeded, the volume of the next smallest room becomes the object.

 

 

Refrigerant piping

 

 

Outdoor unit

Very

 

 

small

 

Indoor unit

room

 

Small

Medium

Large room

room

room

 

Mechanical ventilation device - Gas leak detector

NOTE 3 :

The minimum indoor floor area compared with the amount of refrigerant is roughly as follows:

(When the ceiling is 2.7m high)

 

40

 

 

 

 

m2 35

Range below the

 

 

 

density limit of

 

 

 

 

30

0.44 kg/m3

 

 

 

 

 

(countermeasures

 

 

 

area

25

not needed)

 

 

 

20

 

 

 

 

floor

 

 

 

 

15

 

 

Range above the

 

 

 

density limit of

 

indoor

 

 

 

10

 

 

0.44 kg/m3

 

 

 

(countermeasures

 

Min.

5

 

 

needed)

 

 

 

 

 

 

 

 

 

 

 

0

10

20

30

 

 

 

 

 

 

Total amount of refrigerant

kg

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Contents For commercial use Not accessible to the general publicNon accessibile a clienti generici Vente interdite au grand publicContents Installation Precautions for SafetySelection of installation location „ Warning Indications on the Air Conditioner UnitNew Refrigerant Air Conditioner Installation Electrical wiringSMMS-i Installation Manual Relocation To Disconnect the Appliance from Main Power SupplyExplanation of symbols Accessory PartsInstallation of NEW Refrigerant AIR Conditioner „ Required Tools and Cautions on handling„ Installation space Selection of Installation PlaceAvoid the following places Side Carrying in the Outdoor UnitCombination of outdoor units Front /BackWeight centre of an outdoor unit Installation of the Outdoor Unit„ Weight centre and weight Installation in a snowfall areaAt a level position Liquid pipingGas piping Model typeRefrigerant Piping When drawing pipes downwardSMMS-iInstallation Manual „ Connection of refrigerant pipeExtruding margin of copper pipe with flare tools a Unit mm Pipe connection method of valve at the gas side ExampleCoupling size of brazed pipe „ Selection of pipe sizeCapacity code of indoor and outdoor units Selection of pipe materialCapacity Pipe size for connecting piping between outdoor unitsType Gas side Liquid side Size of main piping26-EN Packed valve details „ Airtightness testSystem restriction Able to detect a serious leakage„ Vacuum drying Charging of refrigerant „ Adding refrigerantCalculation of additional refrigerant charge amount MAP080 MAP100 MAP120 MAP140 MAP160 Type„ F-GAS label „ Finishing after connecting pipes„ Full opening of the valve „ Heat insulation for pipePower wiring selection Electric Wiring„ Power supply specifications Pipe holding bracketSummary of communication wiring „ Specifications for communication wiringDesign of communication wiring Model Phase and frequency Nominal VoltageCommunication wiring between outdoor units L5 „ Connection of power wires and communication wiresGroup control through a Remote Controller Remote controller wiring L6, L7Communication wire connection Power supply wire connectionSMMS-i Installation Manual Screw size and tightening torque „ Automatic address setting Address Setting„ Regulation of high frequency wave Address setting procedure Board of the header outdoor unit indicates Remains lit on the display, the setting isSet the central control address 7-segment display indicatesOutdoor units setting manually Installation Manual „ Manual address setting using the remote controllerWiring example of 2 refrigerant lines SMMS-i Installation Manual Relay connector connection„Confirming the indoor unit An indoor unit usingRemote controller Addresses and the position„Changing the indoor unit Address using a remoteWired remote controller ControllerDefault address undecided „Resetting the addressResetting to the factory Set the addresses again after finishing the clearance„ Before test run When executing a test run using a Remote controller10TEST RUN „ Methods of test runPush and hold SW04 for more than 2 seconds Corrective trialInterface PC board Segment display and check code 11TROUBLESHOOTINGRotary switch setting value SW01 SW02 SW03 Indication„ Logbook 12MACHINE Card and Logbook„ Machine card Describe the following items on the machine cardStandards for minimum room volume are as follows EH99871699 Check of Concentration Limit

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