Toshiba MMY-MAP1004HT8ZG-E, MMY-MAP1604HT8ZG-E „ Adding refrigerant, Charging of refrigerant

Page 17

SMMS-i

Installation Manual

„Adding refrigerant

After finishing vacuuming, exchange the vacuum pump with a refrigerant canister and start additional charging of refrigerant.

Calculation of additional refrigerant charge amount

Refrigerant charge amount at shipment from the factory does not include the refrigerant for pipes at the local site. For refrigerant to be charged in pipes at the local site, calculate the amount and charge it additionally.

NOTE

If the additional refrigerant amount indicates minus as the result of calculation, use the air conditioner without additional refrigerant.

Heat pump

 

 

Outdoor unit type

MAP080

 

MAP100

 

MAP120

MAP140

MAP160

type

 

Charging amount (kg)

 

 

 

 

11.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling only

 

 

Outdoor unit type

MAP080

 

MAP100

 

MAP120

MAP140

MAP160

type

 

Charging amount (kg)

10.5

 

10.5

 

10.5

11.5

11.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional refrigerant charge

 

 

 

Additional refrigerant charge

Corrective amount of refrigerant

 

 

 

depending on HP of co-

= Real length of liquid pipe ×

 

amount per 1m liquid pipe +

amount at local site

 

 

operating outdoor units

 

 

 

 

 

 

 

 

(Table 1)

 

(Table 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Liquid pipe dia. (mm)

 

 

 

6.4

9.5

 

12.7

 

15.9

19.1

22.2

 

 

 

 

 

 

 

 

 

Additional refrigerant amount/1m liquid

0.025

0.055

 

0.105

 

0.160

0.250

0.350

pipe (kg/m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SMMS-i

 

 

 

 

 

 

 

Installation Manual

Table 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Combined HP (HP)

 

Combined outdoor units (HP)

 

C (Corrective amount

 

 

 

of refrigerant) (kg)

 

 

 

 

 

 

 

 

 

8

8HP

 

 

1.5

 

 

 

 

 

 

 

 

 

 

10

10HP

 

 

2.5

 

 

 

 

 

 

 

 

 

 

12

12HP

 

 

3.5

 

 

 

 

 

 

 

 

 

 

14

14HP

 

 

8.5

 

16

16HP

 

 

10.5

 

 

 

 

 

 

 

 

 

 

18

10HP

 

8HP

 

0.0

 

 

 

 

 

 

 

 

 

 

20

10HP

 

10HP

 

3.0

 

 

 

 

 

 

 

 

 

 

22

12HP

 

10HP

 

5.0

 

24

12HP

 

12HP

 

7.5

 

 

 

 

 

 

 

 

 

 

26

16HP

 

10HP

 

8.5

Standard type

 

 

 

 

 

 

 

 

28

16HP

 

12HP

 

9.5

 

 

 

 

 

 

 

 

 

 

30

16HP

 

14HP

 

11.5

 

32

16HP

 

16HP

 

12.5

 

 

 

 

 

 

 

 

 

 

34

12HP

 

12HP

10HP

 

3.0

 

 

 

 

 

 

 

 

 

 

36

12HP

 

12HP

12HP

 

4.0

 

 

 

 

 

 

 

 

 

 

38

16HP

 

12HP

10HP

 

6.0

 

40

16HP

 

12HP

12HP

 

7.0

 

 

 

 

 

 

 

 

 

 

42

16HP

 

14HP

12HP

 

8.0

 

 

 

 

 

 

 

 

 

 

44

16HP

 

16HP

12HP

 

10.0

 

 

 

 

 

 

 

 

 

 

46

16HP

 

16HP

14HP

 

12.0

 

48

16HP

 

16HP

16HP

 

14.0

 

 

 

 

 

 

 

 

 

 

16

8HP

 

8HP

 

0.0

 

 

 

 

 

 

 

 

 

 

24

8HP

 

8HP

8HP

 

-4.0

 

 

 

 

 

 

 

 

 

 

26

10HP

 

8HP

8HP

 

-4.0

 

28

10HP

 

10HP

8HP

 

-2.0

 

 

 

 

 

 

 

 

 

 

30

10HP

 

10HP

10HP

 

0.0

 

 

 

 

 

 

 

 

 

 

32

8HP

 

8HP

8HP

 

8HP

-6.0

 

 

 

 

 

 

 

 

 

High Efficiency type

34

10HP

 

8HP

8HP

 

8HP

-6.0

36

10HP

 

10HP

8HP

 

8HP

-6.0

 

 

 

 

 

 

 

 

 

 

 

 

 

38

10HP

 

10HP

10HP

 

8HP

-6.0

 

 

 

 

 

 

 

 

 

 

40

10HP

 

10HP

10HP

 

10HP

-5.0

 

 

 

 

 

 

 

 

 

 

42

12HP

 

10HP

10HP

 

10HP

-4.0

 

44

12HP

 

12HP

10HP

 

10HP

-2.0

 

 

 

 

 

 

 

 

 

 

46

12HP

 

12HP

12HP

 

10HP

0.0

 

 

 

 

 

 

 

 

 

 

48

12HP

 

12HP

12HP

 

12HP

2.0

 

 

 

 

 

 

 

 

 

Charging of refrigerant

Keeping the valve of the outdoor unit closed, be sure to charge the liquid refrigerant into the service port at the liquid side.

If the specified amount of refrigerant cannot be charged, fully open the valves of the outdoor unit at liquid and gas sides, operate the air conditioner in COOL mode, and then charge refrigerant into service port at the gas side. In this time, choke the refrigerant slightly by operating the valve of the canister to charge liquid refrigerant.

The liquid refrigerant may be charged suddenly, therefore be sure to charge refrigerant gradually.

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Contents Non accessibile a clienti generici Not accessible to the general publicFor commercial use Vente interdite au grand publicContents Selection of installation location Precautions for SafetyInstallation „ Warning Indications on the Air Conditioner UnitSMMS-i Installation Manual Relocation Electrical wiringNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyInstallation of NEW Refrigerant AIR Conditioner Accessory PartsExplanation of symbols „ Required Tools and Cautions on handlingAvoid the following places Selection of Installation Place„ Installation space Combination of outdoor units Carrying in the Outdoor UnitSide Front /Back„ Weight centre and weight Installation of the Outdoor UnitWeight centre of an outdoor unit Installation in a snowfall areaGas piping Liquid pipingAt a level position Model typeSMMS-iInstallation Manual When drawing pipes downwardRefrigerant Piping „ Connection of refrigerant pipePipe connection method of valve at the gas side Example Extruding margin of copper pipe with flare tools a Unit mmCapacity code of indoor and outdoor units „ Selection of pipe sizeCoupling size of brazed pipe Selection of pipe materialType Gas side Liquid side Pipe size for connecting piping between outdoor unitsCapacity Size of main piping26-EN System restriction „ Airtightness testPacked valve details Able to detect a serious leakage„ Vacuum drying Calculation of additional refrigerant charge amount „ Adding refrigerantCharging of refrigerant MAP080 MAP100 MAP120 MAP140 MAP160 Type„ Full opening of the valve „ Finishing after connecting pipes„ F-GAS label „ Heat insulation for pipe„ Power supply specifications Electric WiringPower wiring selection Pipe holding bracketDesign of communication wiring „ Specifications for communication wiringSummary of communication wiring Model Phase and frequency Nominal VoltageGroup control through a Remote Controller „ Connection of power wires and communication wiresCommunication wiring between outdoor units L5 Remote controller wiring L6, L7SMMS-i Installation Manual Screw size and tightening torque Power supply wire connectionCommunication wire connection „ Regulation of high frequency wave Address Setting„ Automatic address setting Address setting procedure Set the central control address Remains lit on the display, the setting isBoard of the header outdoor unit indicates 7-segment display indicatesWiring example of 2 refrigerant lines „ Manual address setting using the remote controllerOutdoor units setting manually Installation Manual SMMS-i Installation Manual Relay connector connectionRemote controller An indoor unit using„Confirming the indoor unit Addresses and the positionWired remote controller Address using a remote„Changing the indoor unit ControllerResetting to the factory „Resetting the addressDefault address undecided Set the addresses again after finishing the clearance10TEST RUN When executing a test run using a Remote controller„ Before test run „ Methods of test runInterface PC board Corrective trialPush and hold SW04 for more than 2 seconds Rotary switch setting value 11TROUBLESHOOTINGSegment display and check code SW01 SW02 SW03 Indication„ Machine card 12MACHINE Card and Logbook„ Logbook Describe the following items on the machine cardEH99871699 Check of Concentration Limit Standards for minimum room volume are as follows

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