Toshiba MMY-MAP1004HT8Z-E, MMY-MAP1604HT8ZG-E Refrigerant piping, Electrical wiring, Test run

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SMMS-i

Installation Manual

Refrigerant piping

•Install the refrigerant pipe securely during the installation work before operating the air conditioner. If the compressor is operated with the valve open and without refrigerant pipe, the compressor sucks air and the refrigeration cycles is over pressurized, which may cause a injury.

•Tighten the flare nut with a torque wrench in the specified manner. Excessive tighten of the flare nut may cause a crack in the flare nut after a long period, which may result in refrigerant leakage.

•Ventilate the air if the refrigerant gas leaks during installation. If the leaked refrigerant gas comes into contact with fire, toxic gas may be produced.

•After the installation work, confirm that refrigerant gas does not leak. If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas may be generated.

•When the air conditioner has been installed or relocated, follow the instructions in the Installation Manual and purge the air completely so that no gases other than the refrigerant will be mixed in the refrigerating cycle. Failure to purge the air completely may cause the air conditioner to malfunction.

•Nitrogen gas must be used for the airtight test.

•The charge hose must be connected in such a way that it is not slack.

•If refrigerant gas has leaked during the installation work, ventilate the room immediately. If the leaked refrigerant gas comes in contact with fire, noxious gas may be generated.

Electrical wiring

•Only a qualified installer(*1) or qualified service person(*1) is allowed to carry out the electrical work of the air conditioner. Under no circumstances must this work be done by an unqualified individual since failure to carry out the work properly may result in electric shocks and/or electrical leaks.

•When connecting the electrical wires, repairing the electrical parts or undertaking other electrical jobs, wear gloves to provide protection for electricians and from heat, insulating shoes and clothing to provide protection from electric shocks. Failure to wear this protective gear may result in electric shocks.

•When executing address setting, test run, or troubleshooting through the checking window on the electric parts box, put on insulated heat-proof gloves, insulated shoes and other clothing to provide protection from electric shock. Otherwise you may receive an electric shock.

•Use wiring that meets the specifications in the Installation Manual and the stipulations in the local regulations and laws. Use of wiring which does not meet the specifications may give rise to electric shocks, electrical leakage, smoking and/or a fire.

•Check that the product is properly earthed. (grounding work) Incomplete earthing may cause electric shock.

•Do not connect the earth line to a gas pipe, water pipe, lightning conductor, or a telephone earth line.

•After completing the repair or relocation work, check that the ground wires are connected properly.

•Install a circuit breaker that meets the specifications in the installation manual and the stipulations in the local regulations and laws.

•Install the circuit breaker where it can be easily accessed by the agent.

•When installing the circuit breaker outdoors, install one which is designed to be used outdoors.

•Under no circumstances must the power cable be extended. Connection trouble in the places where the cable is extended may give rise to smoking and/or a fire.

•Electrical wiring work shall be conducted according to law and regulation in the community and installation manual. Failure to do so may result in electrocution or short circuit.

•Do not supply power from the power terminal block equipped on the outdoor unit to another outdoor unit. Capacity overflow may occur on the terminal block and may result in fire.

•When carrying out electric connection, use the wire specified in the Installation Manual and connect and fix the wires securely to prevent them applying external force to the terminals. Improper connection or fixing may result in fire.

Test run

•Before operating the air conditioner after having completed the work, check that the electrical parts box cover of the indoor unit and service panel of the outdoor unit are closed, and set the circuit breaker to the ON position. You may receive an electric shock if the power is turned on without first conducting these checks.

•When you have noticed that some kind of trouble (such as when an error display has appeared, there is a smell of burning, abnormal sounds are heard, the air conditioner fails to cool or heat or water is leaking) has occurred in the air conditioner, do not touch the air conditioner yourself but set the circuit breaker to the OFF position, and contact a qualified service person. Take steps to ensure that the power will not be turned on (by marking “out of service” near the circuit breaker, for instance) until qualified service person arrives. Continuing to use the air conditioner in the trouble status may cause mechanical problems to escalate or result in electric shocks or other failure.

•After the work has finished, be sure to use an insulation tester set (500V Megger) to check the resistance is 2 MΩ or more between the charge section and the non-charge metal section (Earth section). If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s side.

•Upon completion of the installation work, check for refrigerant leaks and check the insulation resistance and water drainage. Then conduct a test run to check that the air conditioner is operating properly.

Explanations given to user

•Upon completion of the installation work, tell the user where the circuit breaker is located. If the user does not know where the circuit breaker is, he or she will not be able to turn it off in the event that trouble has occurred in the air conditioner.

•If you have discovered that the fan grille is damaged, do not approach the outdoor unit but set the circuit breaker to the OFF position, and contact a qualified service person(*1) to have the repairs done. Do not set the circuit breaker to the ON position until the repairs are completed.

•After the installation work, follow the Owner’s Manual to explain to the customer how to use and maintain the unit.

SMMS-i

Installation Manual

Relocation

•Only a qualified installer(*1) or qualified service person(*1) is allowed to relocate the air conditioner. It is dangerous for the air conditioner to be relocated by an unqualified individual since a fire, electric shocks, injury, water leakage, noise and/or vibration may result.

•When carrying out the pump-down work shut down the compressor before disconnecting the refrigerant pipe. Disconnecting the refrigerant pipe with the service valve left open and the compressor still operating will cause air or other gas to be sucked in, raising the pressure inside the refrigeration cycle to an abnormally high level, and possibly resulting in rupture, injury or other trouble.

•Never recover the refrigerant into the outdoor unit. Be sure to use a refrigerant recovery machine to recover the refrigerant when moving or repairing. It is impossible to recover the refrigerant into the outdoor unit. Refrigerant recovery into the outdoor unit may result in serious accidents such as explosion of the unit, injury or other accidents.

(*1) Refer to the “Definition of Qualified Installer or Qualified Service Person.”

CAUTION

New Refrigerant Air Conditioner Installation

•THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER.

•The characteristics of R410A refrigerant are; easy to absorb water, oxidizing membrane or oil, and its pressure is approx. 1.6 times higher than that of refrigerant R22. Accompanied with the new refrigerant, refrigerating oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating oil does not enter the refrigerating cycle.

•To prevent charging an incorrect refrigerant and refrigerating oil, the sizes of connecting sections of charging port of the main unit and installation tools are changed from those for the conventional refrigerant.

•Accordingly the exclusive tools are required for the new refrigerant (R410A).

•For connecting pipes, use new and clean piping designed for R410A, and please care so that water or dust does not enter.

To Disconnect the Appliance from Main Power Supply.

• This appliance must be connected to the main power supply by means of a switch with a contact separation of at least 3 mm.

The installation fuse (all type can be used) must be used for the power supply line of this conditioner.

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Contents Not accessible to the general public Non accessibile a clienti genericiFor commercial use Vente interdite au grand publicContents Precautions for Safety Selection of installation locationInstallation „ Warning Indications on the Air Conditioner UnitElectrical wiring SMMS-i Installation Manual RelocationNew Refrigerant Air Conditioner Installation To Disconnect the Appliance from Main Power SupplyAccessory Parts Installation of NEW Refrigerant AIR ConditionerExplanation of symbols „ Required Tools and Cautions on handling„ Installation space Selection of Installation PlaceAvoid the following places Carrying in the Outdoor Unit Combination of outdoor unitsSide Front /BackInstallation of the Outdoor Unit „ Weight centre and weightWeight centre of an outdoor unit Installation in a snowfall areaLiquid piping Gas pipingAt a level position Model typeWhen drawing pipes downward SMMS-iInstallation ManualRefrigerant Piping „ Connection of refrigerant pipeExtruding margin of copper pipe with flare tools a Unit mm Pipe connection method of valve at the gas side Example„ Selection of pipe size Capacity code of indoor and outdoor unitsCoupling size of brazed pipe Selection of pipe materialPipe size for connecting piping between outdoor units Type Gas side Liquid sideCapacity Size of main piping26-EN „ Airtightness test System restrictionPacked valve details Able to detect a serious leakage„ Vacuum drying „ Adding refrigerant Calculation of additional refrigerant charge amountCharging of refrigerant MAP080 MAP100 MAP120 MAP140 MAP160 Type„ Finishing after connecting pipes „ Full opening of the valve„ F-GAS label „ Heat insulation for pipeElectric Wiring „ Power supply specificationsPower wiring selection Pipe holding bracket„ Specifications for communication wiring Design of communication wiringSummary of communication wiring Model Phase and frequency Nominal Voltage„ Connection of power wires and communication wires Group control through a Remote ControllerCommunication wiring between outdoor units L5 Remote controller wiring L6, L7Communication wire connection Power supply wire connectionSMMS-i Installation Manual Screw size and tightening torque „ Automatic address setting Address Setting„ Regulation of high frequency wave Address setting procedure Remains lit on the display, the setting is Set the central control addressBoard of the header outdoor unit indicates 7-segment display indicates„ Manual address setting using the remote controller Wiring example of 2 refrigerant linesOutdoor units setting manually Installation Manual SMMS-i Installation Manual Relay connector connectionAn indoor unit using Remote controller„Confirming the indoor unit Addresses and the positionAddress using a remote Wired remote controller„Changing the indoor unit Controller„Resetting the address Resetting to the factoryDefault address undecided Set the addresses again after finishing the clearanceWhen executing a test run using a Remote controller 10TEST RUN„ Before test run „ Methods of test runPush and hold SW04 for more than 2 seconds Corrective trialInterface PC board 11TROUBLESHOOTING Rotary switch setting valueSegment display and check code SW01 SW02 SW03 Indication12MACHINE Card and Logbook „ Machine card„ Logbook Describe the following items on the machine cardStandards for minimum room volume are as follows EH99871699 Check of Concentration Limit

MMY-MAP0804HT8-E, MMY-MAP1604HT8Z-E, MMY-MAP1404HT8-E, MMY-MAP0804HT8Z-E, MMY-MAP1204HT8Z-E specifications

The Toshiba MMY-MAP0804HT8Z-E, MMY-MAP1404HT8-E, MMY-MAP1604HT8Z-E, MMY-MAP0804HT8-E, and MMY-MAP1604HT8-E are part of Toshiba's advanced air conditioning line-up, designed for both residential and commercial applications. These models are engineered to offer high efficiency, comfort, and reliability, making them an excellent choice for modern HVAC solutions.

One of the standout features of these models is their high Seasonal Energy Efficiency Ratio (SEER), which indicates their superior energy performance. They are built to reduce energy consumption while providing optimal cooling and heating capabilities. This is particularly beneficial for users looking to lower their energy bills without sacrificing comfort.

In terms of technology, Toshiba incorporates inverter technology in these air conditioning units. The inverter system adjusts the compressor's speed according to the cooling demand, ensuring consistent temperatures and enhanced energy savings. This feature is especially useful during peak usage periods, as it minimizes energy spikes associated with traditional on/off systems.

Additionally, the MMY-MAP series includes sophisticated air filtration systems that improve indoor air quality. These filters capture dust, allergens, and other pollutants, creating a healthier living or working environment. The units also come equipped with a quiet operation mode, allowing them to function with minimal noise – a crucial aspect for residential settings and quiet commercial spaces.

These models boast a sleek and compact design, making them easy to install in various configurations. Their aesthetic appeal ensures they blend seamlessly with any interior decor. Furthermore, they are built to withstand diverse environmental conditions, with robust materials that ensure durability and longevity.

User-friendly controls are another hallmark of the Toshiba MMY-MAP series. Many of these models support smart technology, allowing for remote operation via smartphones or tablets. This capability enhances convenience, enabling users to monitor and adjust settings in real-time.

In summary, the Toshiba MMY-MAP0804HT8Z-E, MMY-MAP1404HT8-E, MMY-MAP1604HT8Z-E, MMY-MAP0804HT8-E, and MMY-MAP1604HT8-E models epitomize efficiency and comfort. With their energy-saving features, advanced inverter technology, effective air filtration, and smart connectivity, these air conditioning units are designed to meet the demands of modern users, ensuring a comfortable and healthy indoor environment all year round.
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