York R-410A manual Indoor Evaporator FAN Assembly

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accessible through hinged access door. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating bypass of the coils. Condensate pan shall be slide out design, constructed of a non corrosive material, internally sloped and conforming to ASHRAE 62-B9 standards. Condensate connection shall be a minimum of ¾” I.D. female and be rigid mount connection.

INDOOR (EVAPORATOR) FAN ASSEMBLY

Fan shall be a belt drive assembly and include an adjustable pitch motor pulley. Job site selected brake horsepower shall not exceed the motors nameplate horsepower rating plus the ser- vice factor. Units shall be designed to operate within the service factor. Fan wheel shall be double inlet type with forward curve blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant volume. Bearings shall be sealed and permanently lubricated for longer life and no maintenance. Entire blower assembly and motor shall be slide out design.

OUTDOOR (CONDENSER) FAN ASSEMBLY

The outdoor fans shall be of the direct drive type, discharge air vertically, have aluminum blades riveted to corrosion resistant steel spider brackets and shall be dynamically balanced for smooth operation. The outdoor fan motors shall have permanently lubricated bearings internally protected against overload conditions and staged independently. A cleaning window shall be provided on two sides of the units for coil cleaning.

REFRIGERANT COMPONENTS

Compressors:

a. Shall be fully hermetic type, direct drive, internally protected with internal high-pressure relief and over temperature protection. The hermetic motor shall be suction gas cooled and have a voltage range of + or – 10% of the unit nameplate voltage.

b.Shall have internal spring isolation and sound muffling to minimize vibration and noise, and be externally isolated on a dedicated, independent mounting.

Coils:

a. Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option.

b. Evaporator and condenser coils shall be of the direct expansion, draw-thru design.

Refrigerant Circuit and Refrigerant Safety Components shall include:

a. Independent fixed-orifice or thermally operated expansion devices.

b.Solid core filter drier/strainer to eliminate any moisture or foreign matter.

c. Accessible service gage connections on both suction and discharge lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge.

d. The unit shall have two independent refrigerant circuits, equally split in 50% capacity increments.

Unit Controls:

a. Unit shall be complete with self-contained low-voltage control circuit protected by a resettable circuit breaker on the 24-volt transformer side.

b. Unit shall incorporate a lockout circuit which provides reset capability at the space thermostat or base unit should any of the following standard safety devices trip and shut off compressor:

c.Loss-of-charge/Low-pressure switch.

High-pressure switch.

Freeze-protection thermostat, evaporator coil. If any of the above safety devices trip, an LED (light-emitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped.

d.Unit shall incorporate “AUTO RESET” compressor over temperature, over current protection.

e.Unit shall operate with conventional thermostat designs and have a low voltage terminal strip for easy hook-up.

f.Unit control board shall have on-board diagnostics and fault code display.

g.Standard controls shall include anti-short cycle and low voltage protection, and permit cooling operation down to 0 ºF.

h.Control board shall monitor each refrigerant safety switch independently.

i.Control board shall retain last 5 fault codes in non- volatile memory, which will not be lost in the event of a power loss.

GAS HEATING SECTION (IF EQUIPPED)

Heat exchanger and exhaust system shall be constructed of aluminized steel and shall be designed with induced draft com- bustion with post purge logic, energy saving direct spark igni- tion, and redundant main gas valve. The heat exchanger shall be of the tubular type, constructed of T1-40 aluminized steel for corrosion resistance and allowing minimum mixed air entering temperature of 40 ºF. Burners shall be of the in-shot type, con- structed of aluminum-coated steel. All gas piping shall enter the unit cabinet at a single location, through either the side or bot- tom, without any field modifications. An integrated control board shall provide timed control of evaporator fan functioning and burner ignition. Heating section shall be provided with the fol- lowing minimum protection:

a.Primary and auxiliary high-temperature limit switches.

b.Induced draft pressure sensor.

c.Flame roll out switch (manual reset).

Johnson Controls Unitary Products

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Contents Technical Guide Component Location Table of ContentsHeat Pump Nomenclature Ton York Model Number NomenclatureStandard Features Features and BenefitsFactory Installed Options Control Options Field Installed Accessories Part Number Description AccessoriesGeneral Guide SpecificationsIndoor Evaporator FAN Assembly Electric Heating Section if Equipped Reheat Mode Sequence of Operation Reheat Control Board ZH078-150 Physical Data Physical DataFilters ZR078-150 Physical Data Reheat Coil Data XP078-150 Physical Data Min ZH/ZR/XP078-150 Unit LimitationsYTG-G-1208 ZH078 6.5 Ton Capacity PerformanceZH078-150 Cooling Capacities 115F ZH090 7.5 Ton ZH090 7.5 Ton ZH102 8.5 Ton ZH102 8.5 Ton ZH120 10 Ton 115F 125F ZH150 12.5 Ton ZH150 12.5 Ton ZR078 6.5 Ton Cooling ZR078-150 Cooling and Reheat Capacities115F 35F 45F ZR078 6.5 Ton ReheatCapacity Input ZR090 7.5 Ton Cooling 115F ZR090 7.5 Ton Reheat 75F 85F ZR102 8.5 Ton Cooling 115F ZR102 8.5 Ton Reheat 75F 85F ZR120 10 Ton Cooling 115F ZR120 10 Ton Reheat 75F 85F ZR150 12.5 Ton Cooling 115F 125F ZR150 12.5 Ton Reheat 75F 85F XP078 6.5 Ton XP078-150 Cooling Capacities115F 95F 105F XP090 7.5 Ton115F 125F XP102 8.5 Ton 115F XP120 10 Ton XP120 10 Ton XP150 12.5 Ton 115F 125F XP078-150 XP078-150 Heating CapacitiesCapacity Outdoor Temperature F @ 72% RH ZH090 7.5 Ton Side Duct Airflow PerformanceZH078-150 Side Duct Application ZH078 6.5 Ton Side DuctZH150 12.5 Ton Side Duct ZH120 10 Ton Side DuctZH102 8.5 Ton Bottom Duct ZH078-150 Bottom Duct ApplicationZH078 6.5 Ton Bottom Duct ZH090 7.5 Ton Bottom DuctZH150 12.5 Ton Bottom Duct ZH120 10 Ton Bottom DuctZR102 8.5 Ton Side Duct ZR078-150 Side Duct ApplicationZR078 6.5 Ton Side Duct ZR090 7.5 Ton Side DuctZR150 12.5 Ton Side Duct ZR120 10 Ton Side DuctZR102 8.5 Ton Bottom Duct ZR078-150 Bottom Duct ApplicationZR078 6.5 Ton Bottom Duct ZR090 7.5 Ton Bottom DuctZR150 12.5 Ton Bottom Duct ZR120 10 Ton Bottom DuctXP102 8.5 Ton Side Duct XP078-150 Side Duct ApplicationXP078 6.5 Ton Side Duct XP090 7.5 Ton Side DuctXP150 12.5 Ton Side Duct XP120 10 Ton Side DuctXP102 8.5 Ton Bottom Duct XP078-150 Bottom Duct ApplicationXP078 6.5 Ton Bottom Duct XP090 7.5 Ton Bottom DuctXP150 12.5 Ton Bottom Duct XP120 10 Ton Bottom DuctRPM Selection Tons Additional Static ResistanceDrive Selection Airflow PerformanceCorrection Altitude/Temperature Correction FactorsAir Temperature ºF FactorElectric Heat Minimum Supply Air Indoor Blower SpecificationsPower Exhaust Specifications Gas Heat Minimum Supply AirElectric Heat Multipliers Indoor Sound Power LevelsOutdoor Sound Power Levels ZH/ZR/XP078-150 Sound PerformanceElectrical Data ZH078-150 Standard Motor Without Powered Convenience OutletZH078-150 Standard Motor Without Powered Convenience Outlet ZH078-150 Hi Static Motor Without Powered Convenience Outlet ZH078-150 Hi Static Motor Without Powered Convenience Outlet ZH078-150 Standard Motor With Powered Convenience Outlet ZH078-150 Standard Motor With Powered Convenience Outlet ZH078-150 Hi Static Motor With Powered Convenience Outlet ZH078-150 Hi Static Motor With Powered Convenience Outlet ZR078-150 Standard Motor Without Powered Convenience Outlet ZR078-150 Standard Motor Without Powered Convenience Outlet ZR078-150 Hi Static Motor Without Powered Convenience Outlet ZR078-150 Hi Static Motor Without Powered Convenience Outlet ZR078-150 Standard Motor With Powered Convenience Outlet ZR078-150 Standard Motor With Powered Convenience Outlet ZR078-150 Hi Static Motor With Powered Convenience Outlet ZR078-150 Hi Static Motor With Powered Convenience Outlet XP078-150 Standard Motor Without Powered Convenience Outlet XP078-150 Standard Motor Without Powered Convenience Outlet XP078-150 Hi Static Motor Without Powered Convenience Outlet Johnson Controls Unitary Products 101 XP078-150 Standard Motor With Powered Convenience Outlet Johnson Controls Unitary Products 103 XP078-150 Hi Static Motor With Powered Convenience Outlet Johnson Controls Unitary Products 105 ZH/ZR078-150 Typical Wiring Diagrams Typical Wiring DiagramsJohnson Controls Unitary Products 107 108 Johnson Controls Unitary Products Johnson Controls Unitary Products 109 110 Johnson Controls Unitary Products Johnson Controls Unitary Products 111 Typical ZR078-120 Reheat Wiring Diagram Typical ZR150 Reheat Wiring Diagram XP078-150 Typical Wiring Diagrams Johnson Controls Unitary Products 115 Unit 4 Point Load Weight Unit 6 Point Load Weight Weights and DimensionsZH/ZR/XP078-150 Unit Weights ZH/ZR/XP078-120 ZH/ZR/XP078-150 Unit DimensionsZH/ZR/XP078-150 Unit Accessory Weights ZH/ZR/XP078-150 Unit Bottom Duct Openings ZH/ZR/XP078-150 Unit Physical DimensionsDetail a ZH/ZR/XP078-150 Unit ClearancesZH/ZR/XP078-120 Unit Side Duct Openings ZH/ZR/XP078-150 Unit Electrical EntryZH/ZR/XP078-150 Unit Left Duct Opening Side Duct DimensionsZH/ZR/XP150 Unit Side Duct Openings ZH/ZR/XP078-150 Transition Roof Curb ZH/ZR/XP078-150 Unit Accessory DimensionsZH/ZR/XP078-150 Roof Curb ZH/ZR/XP078-150 Economizer Assembly Economizer Usage Factory Installed Downflow EconomizerField Installed Downflow Economizer W/Power Exhaust Economizer OptionsSlab Economizer Downflow W/Power Exhaust Field Installed Horizontal Economizer W/Power ExhaustSlab Economizer End Return W/Power Exhaust 126 Johnson Controls Unitary Products YTG-G-1208 Johnson Controls Unitary Products 127 Johnson Controls Unitary Products York Drive Norman, OK
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R-410A specifications

York R-410A is a widely recognized and highly efficient refrigerant used in modern air conditioning systems. Developed as an environmentally friendly alternative to R-22, R-410A has gained popularity in the HVAC industry due to its numerous advantageous features and characteristics.

One of the main features of York R-410A is its ability to provide superior cooling performance. This refrigerant operates efficiently at both high and low temperatures, allowing systems using it to maintain optimal indoor climates even during extreme weather conditions. Its high energy efficiency ratio (EER) and seasonal energy efficiency ratio (SEER) ratings make it a preferred choice for energy-conscious consumers, resulting in lower energy bills and a reduced carbon footprint.

Technologically, York R-410A systems feature advanced compressor designs that enhance their overall reliability and performance. These compressors are often equipped with variable-speed technology, enabling them to adjust their output to match the cooling demands of the space. This not only improves comfort levels but also leads to efficient energy consumption, reducing wear and tear on the equipment over time.

Another significant characteristic of York R-410A is its non-ozone-depleting properties. Unlike its predecessor R-22, which is being phased out due to its damaging effects on the ozone layer, R-410A is designed to minimize environmental impact. Its lower global warming potential (GWP) further underscores its role in promoting sustainability within the HVAC sector.

Furthermore, York R-410A systems are engineered with enhanced safety features. The refrigerant is non-toxic and non-flammable, which makes it safer for use in both residential and commercial applications. Additionally, its high thermal stability reduces the risk of breakdown or leakage, contributing to longer system lifespans and lower maintenance costs.

In conclusion, York R-410A stands out as a cutting-edge refrigerant that combines efficiency, safety, and environmental responsibility. With its advanced technologies and remarkable characteristics, it meets the demands of modern air conditioning requirements while paving the way for a sustainable future in HVAC systems. Adopting York R-410A not only benefits individual users through improved comfort and lower energy bills but also plays a vital role in protecting our planet's ozone layer and mitigating climate change.