York D2CE Thermostat, Power And Control Wiring, OPTIONAL ELECTRIC HEATERS DCE Models, Pipe Sizing

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THERMOSTAT

530.18-N11Y

THERMOSTAT

The room thermostat should be located on an inside wall approximately 56" above the floor where it will not be subject to drafts, sun exposure or heat from electrical fixtures or appliances. Follow manufacturer’s instructions enclosed with thermostat for general installation procedure. Seven color coded insulated wires should be used to connect thermostat to unit.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the National Electrical Code, ANSI / NFPA No. 70 (in U.S.A.), current Canadian Electrical Code C22.1 (in Canada) and/or local ordinances. The unit must be electrically grounded in accordance with NEC and CEC (as specified above) and/or local codes. Voltage tolerances which must be maintained at the compressor terminals during starting and running conditions are indicated on the unit Rating Plate.

The internal wiring harness furnished with this unit is an integral part of a ETL and CGA design certified unit. Field alteration to comply with electrical codes should not be required.

A fused disconnect switch should be field provided for the unit. The switch must be separate from all other circuits. Wire entry at knockout openings require conduit fittings to comply with NEC (in U.S.A.), CEC (in Canada) and/or local codes. If any of the wire supplied with the unit must be replaced, replacement wire must be of the type shown on the wiring diagram and the same minimum gauge as the replaced wire.

Electrical line must be sized properly to carry the load. Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly fused.

CAUTION: When connecting electrical power and control wiring to the unit, waterproof type connectors MUST BE USED so that water or moisture cannot be drawn into the unit during normal operation. The above waterproofing conditions will also apply when installing a field-supplied disconnect switch.

Refer to Typical Field Wiring Figure for typical field wiring and to the appropriate unit wiring diagram for control circuit and power wiring information.

OPTIONAL ELECTRIC HEATERS (DCE Models)

The factory installed heaters are wired for single point power supply. Power supply need only be brought into the single point terminal block and thermostat wiring to the low voltage terminal block located in the upper portion of the unit control box.

These ETL and CGA approved heaters are located within the central compartment of the unit with the heater elements extending into the supply air chamber. Refer to the Dimension and Clearances figure for access panel location.

Fuses are supplied, where required, by the factory. Some KW sizes require fuses and others do not. Refer to the Unit Application Data Table 1 for minmum CFM limitations and to Electrical Data Table.

TABLE 2 - GAS HEAT APPLICATION DATA

Input Capacity (Mbh)

Output Capacity (Mbh)

 

 

Temp.

 

 

 

 

 

 

 

 

0 To

2,000 To

0 To

2,000 To

Gas

 

Rise ° F

2,000 Feet

4,500 Feet

2,000 Feet

4,500 Feet

2

 

At

Above

Above

Above

Above

Rate

 

Full Input 3

3

 

Sea Level

Sea Level1

Sea Level

Sea Level1

(Ft. /Hr.)

 

 

 

Max.

Min.

Max.

Min.

Max.

Max.

 

Min.

 

Max.

300

150

270

135

240

213

279

20

 

50

 

 

 

 

 

 

 

 

 

 

400

200

360

180

320

281

372

30

 

60

 

 

 

 

 

 

 

 

 

 

NOTE: Heaters are shipped available for natural gas, but can be converted to L.P. / Propane with Kit Model No. 1NP0418.

1MBH rating should be reduced at the rate of 4 percent for each 1,000 feet above 4,500 feet. 2Based on maximum input and 1075 Btu/Ft3.

3The air flow must be adjusted to obtain a temperature rise within the range shown.

COMBUSTION DISCHARGE (DCG Models)

The products of combustion are discharged horizontally through two screened (hooded) openings on the upper gas heat access panel.

FIG. 6 - EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT-OFF

GAS PIPING (DCG Models)

Proper sizing of gas piping depends on the cubic feet per hour of gas flow required, specific gravity of the gas and the length of run. “National Fuel Gas Code” Z223.1 (in U.S.A.) or the current Gas Installation Codes CAN/CGA-B149.1 and .2 (in Canada) should be followed in all cases unless superseded by local codes or gas utility requirements. See Pipe Sizing table.

The heating value of the gas may differ with locality. The value should be checked with the local gas utility.

NOTE: There may be a local gas utility requirement specifying a minimum diameter for gas piping. All units require a 1 inch pipe connection at the entrance fitting.

TABLE 3 - PIPE SIZING

Length in Feet

Nominal Iron Pipe Size

1 in.

1-1/4 in.

 

10

520

1,050

20

350

730

30

285

590

40

245

500

50

215

440

60

195

400

70

180

370

80

170

350

90

160

320

100

150

305

Maximum capacity of pipe in cubic feet of gas per hour. (Based upon a pressure drop of 0.3 inch water column and 0.6 specific gravity gas).

GAS CONNECTION (DCG Models)

The gas supply line can be routed through the knockouts located on the front of the unit or through the opening provided in the unit’s base. Typical supply piping arrangements are shown in the Supply Connection figures. All pipe, fittings, etc. are field-supplied.

Two grommets are shipped in the blower compartment (in parts bag taped to the blower housing) of every unit with gas heat and should be used in the knockouts when the gas piping enters through the front of the unit.

After the gas supply piping has been installed, the bottom opening in the unit should be sealed to prevent water from leaking into the building.

Gas piping recommendations:

1.A drip leg and a ground joint union must be installed in the gas piping.

2.When required by local codes, a manual shut-off valve may have to be installed outside of the unit.

3.Use wrought iron or steel pipe for all gas lines. Pipe com- pound should be applied sparingly to male threads only.

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Unitary Products Group

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Contents FOR YOUR SAFETY If you smell gas 1.Open windows INSTALLATION INSTRUCTIONSAFETY CONSIDERATIONS FOR YOUR SAFETYMAINTENANCE & TROUBLESHOOTING TABLE OF CONTENTSINSTALLATION OPERATIONTABLE 1 - UNIT APPLICATION DATA INSTALLATIONLIMITATIONS LOCATIONFIXED OUTDOOR AIR INTAKE DAMPER SERVICE ACCESSDUCTWORK FIG. 3 - FIXED OUTDOOR AIR DAMPERCONTROL WIRE SIZES FIG. 5 - TYPICAL FIELD WIRINGOPTIONAL ELECTRIC HEATERS DCE Models POWER AND CONTROL WIRINGTHERMOSTAT TABLE 2 - GAS HEAT APPLICATION DATAFIG. 7 - BOTTOM SUPPLY CONNECTION EXTERNAL SHUT-OFFL.P. UNITS, TANKS AND PIPING DCG Models VENT AND COMBUSTION AIR HOODS DCG Models FIG. 8 - VENT AND COMBUSTION AIR HOODSOPTIONAL ECONOMIZER/MOTORIZED DAMPER RAIN HOOD FIG. 9 - ENTHALPY SETPOINT ADJUSTMENT 530.18-N11YUnitary Products Group TABLE 4 - PHYSICAL DATA TABLE 5 - ELECTRICAL DATA - BASIC UNITSTABLE 6 - ELECTRICAL DATA - UNITS w/ELECTRIC HEAT FIG. 10 - DIMENSIONS & CLEARANCES - DCE & DCG UTILITIES ENTRY DATACont’d DETAIL “X” ACCESSORY SIDE SUPPLY AND RETURN AIR OPENINGSREAR VIEW DETAIL “Y” UNIT WITH RAIN HOODSFIG. 11- FOUR AND SIX POINT LOADS 4 POINT LOADS6 POINT LOADS TABLE 7 - FOUR AND SIX POINT LOADSTABLE 11 - POWER EXHAUST PERFORMANCE TABLE 10 - STATIC RESISTANCESTABLE 12 - BLOWER MOTOR AND DRIVE DATA COOLING SYSTEM SAFETY CONTROLSOPERATION PRELIMINARY OPERATION COOLINGGAS HEATING SEQUENCE OF OPERATION TABLE 9 - HEAT ANTICIPATOR SETTINGHEAT ANTICIPATOR SETPOINTS FIG. 12 - GAS VALVE PIPINGSTART-UP TABLE 10 - LIMIT CONTROL SETTINGMANIFOLD GAS PRESSURE ADJUSTMENT PRE-STARTCHECK LISTFIG.17 - BELT ADJUSTMENT FIG. 15 - PROPER FLAME ADJUSTMENTBURNER AIR SHUTTER ADJUSTMENT PILOT CHECKOUTADJUSTMENT OF TEMPERATURE RISE CHECKING GAS INPUTTABLE 11 - GAS RATE - CUBIC FEET PER HOUR MAINTENANCE NORMAL MAINTENANCEFIG. 19 - TYPICAL FLUE BAFFLE INSTALLATION TROUBLESHOOTING TROUBLESHOOTING - Cont’d REPLACEMENT PARTS Unitary Products Group Code SBY530.18-N11Y
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D2CG300, D2CE specifications

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