BENDIX TU-FLO 400-500-1000 AIR COMPRESSOR Air brake charging system seems slow to build pressure

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Symptom:

What it may indicate:

What you should do:

 

 

 

9.0Air brake charging system seems slow to build pressure. (continued)

Dash gauges.

(f) Restricted discharge line.

(f)

Kinked discharge line shown.

ðIf discharge line is restricted:

ðBy more than 1/16" carbon build up, replace the discharge line (see Table A, column 2, on page 18 for recommended size) and go to Test 3 on page 29.

ðBy other restrictions (e.g. kinks). Replace the discharge line. See Table A, column 2, on page 18 for recommended size. Retest for air build. Return vehicle to service or, if problem persists, go to 9.0(a).

ðThe discharge line must maintain a constant slope down from the compressor to the air dryer inlet fitting to avoid low points where ice may form and block the flow. If, instead, ice blockages occur at the air dryer inlet, insulation may be added here, or if the inlet fitting is a typical 90 degree fitting, it may be changed to a straight or 45 degree fitting. For more information on how to help prevent discharge line freeze-ups, see Bendix Bulletins TCH-08-21 and TCH-08-22 (Appendix B). Shorter discharge line lengths or insulation may be required in cold climates.

(g)

Partly collapsed inlet line shown.

(g)Restricted air inlet (not enough air to compressor).

(h)Poorly filtered inlet air (poor air quality to compressor).

ðCheck compressor air inlet line for restrictions, brittleness, soft or sagging hose conditions etc. Repair as necessary. Refer to vehicle manufacturer’s guidelines for inlet line size.

ðCheck the engine air filter and service if necessary (if possible, check the air filter usage indicator).

ðCheck for leaking, damaged or defective compressor air inlet components (e.g. induction line, fittings, gaskets, filter bodies, etc.). Repair inlet components as needed. Note: Dirt ingestion will damage compressor and is not covered under warranty.

(i)Compressor malfunction.ð Replace the compressor only after making certain that none of the preceding

conditions, 9.0 (a) through 9.0 (h), exist.

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Contents SD-01-326 Description GeneralIntake and Compression Loaded OperationCompressor & the AIR Brake System Cooling Preventive MaintenancePolyurethane Sponge Strainer Fig Installation ENGINE-LUBRICATED Types Removing and InstallingDRY Element Pleated Paper AIR Strainer FIG AIR Leakage TestsRemoving and Disassembly DisassemblyConnecting ROD Assemblies Crankcase Base Plate or AdapterTU-FLO400 AIR Compressor Vertical Mount Engine Lubricated Crankcase FigInspection of Parts CleaningInlet Valves and Seats Crankcase and END CoversCylinder Bores PistonsRepairs Installing Cylinder Block AssemblyInstalling Crankshaft Pistons and Connecting RodsBaseplate Page Scheduled Maintenance InstallationTabulated Data Maintenance & Usage Guidelines Test ProceduresSymptom Number Introduction to the Air Brake Charging System High Air Use Low Air UseDiscontinue using this test Symptom What it may indicate What you should doOil Test Card Not a valid test Results Oil at air dryer purge/exhaust or surrounding area Oil on the Outside of the CompressorMaintenance Oil in Supply or Service Reservoir air dryer installedInsufficient coolant flow Oil in SupplyOil in Supply or Service Reservoir Or compressor dis Oil in ping tankCharge aftercooler Air brake Charging systemAir brake charging system seems slow to build pressure Releases air Compressor builds too much air Time Air dryer Safety valve releases airNoisy Leaks coolant Coolant line fittingsTest 1 Excessive Oil Leakage at Head Gasket Test 2 Air Brake System and Accessory LeakageAction Test 5 Governor Control Line Test 4 Governor MalfunctionTest 6 Compressor Unloader Leakage Page Appendix a Information about the Basic Test Kit Bendix P/N Bendix Air System Inspection Cup Basic Test InformationStep B Measure the Charging System Contents Checklist for TechnicianStep a Select one Is foundStep D Air Brake System Leakage Test Typical P&D, School Bus and Line Haul Technical BulletinSystem Leakage Thawing Frozen Air Lines Page