BENDIX BW1450 manual Conventional Supply System & Integral Purge AIR Dryer

Page 23

Appendix B

Additional Troubleshooting Information

The troubleshooting procedure presented on the following pages has been excerpted from a laminated card entitled: Troubleshooting Charging and Air Supply Systems. The complete card can be obtained from authorized Bendix parts outlets under literature number BW1779. It is presented here because of the air dryers connection to the supply air system and for convenience. The procedure is not all inclusive but rather represents the most commonly encountered complaints.

CONVENTIONAL SUPPLY SYSTEM & INTEGRAL PURGE AIR DRYER

TWO CYL.

COMPRESSOR

GOVERNOR

STANDARD SINGLE CHECK VALVE

LOW PRESSURE

 

(USED W/INTEGRAL PURGE AIR

INDICATOR

 

 

DRYERS)

 

 

 

 

DASH

 

 

 

GAUGE

 

SAFETY

REAR

 

VALVE

 

SUPPLY

AIR DRYER

FRONT

 

 

STANDARD SINGLE

 

CHECK VALVE

HOLSET TYPE "E & QE"

COMPRESSOR WITH ECON VALVE

GOVERNOR

AIR

DRYER

HOLSET

“E OR QE”

COMPRESSOR

HOLSET

ECON VALVESPECIAL SINGLE CHECK

("CHOKE" IN INLET)

SAFETY

DASH

VALVE

GAUGE

 

 

LOW

REAR

PRESSURE

 

INDICATOR

SUPPLY

 

FRONT

 

STANDARD SINGLE

DRAIN COCK

CHECK VALVE

 

HOLSET TYPE "E & QE"

COMPRESSOR W/O ECON VALVE

 

GOVERNOR

 

SAFETY

LOW PRESSURE

 

 

 

VALVE

INDICATOR

 

 

 

 

 

 

 

AIR DRYER

 

DASH

 

 

REAR

GAUGE

 

 

 

 

HOLSET

 

 

SUPPLY

 

 

 

 

 

 

 

“E OR QE”

 

 

 

 

 

COMPRESSOR

 

 

 

FRONT

 

 

SPECIAL

 

SINGLE CHECK -

 

 

 

 

 

 

 

PROTECTION VALVE

 

 

 

SINGLE CHECK

 

 

 

 

 

(USED W/SYSTEM

SINGLE CHECK VALVE (USED

 

("CHOKE" IN INLET)

 

PURGE AIR DRYERS)

W/INTEGRAL PURGE AIR DRYERS)

 

 

 

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Contents Port l.D Function/Connection DescriptionPurge Cycle refer to Figure Operation of the AD-4AIR DryerCharge Cycle refer to Figure AD-4AIR Dryer Purge Cycle Preventive MaintenanceAD-4AIR Dryer Sectional View Rebuild the air dryer including the desiccant cartridge Operation & Leakage TestsEvery 10,800 hours or 300,000 miles or 36 months General Maintenance Kits AvailableRebuilding the AD-4AIR Dryer AD-4AIR Dryer Assembly AD-4AIR Dryer Removal DisassemblyAssembly Cleaning & InspectionThermostat Disassembly Refer to Figures Vehicle Application Requirements RE-INSTALLATIONTotal Vehicle Reservoir Volume Requirement Retrofitting the AD-4AIR DryerConnecting the AIR Lines All electrical connections must be waterproofed Testing the AD-4AIR DryerPresented AD-4AIR Dryer Troubleshooting ChartAD-4AIR Dryer Troubleshooting Chart Cycle. If pressure drops, check for kinks or With gauge installed at RES port of governorPressure should not drop below Cut-In pressure At the onset of the compressor UnloadedUnloaded for a minimum of 30 seconds. This Possible, check the air filter usage indicator Points where ice may form and block the flow. IfHow to help prevent discharge line freeze-ups, see Engine air filter and service if necessary ifAD-4AIR Dryer Troubleshooting Chart Preventative Maintenance Section AD-4AIR Dryer Troubleshooting Chart High Air Use Low Air UseHolset Type E & QE Compressor W/O Econ Valve Additional Troubleshooting InformationConventional Supply System & Integral Purge AIR Dryer Holset Type E & QE Compressor with Econ Valve