Lenox 506637-01 Wrap Service Valves, Flow Nitrogen, 6BRAZE Line SET, 7PREPARATION for Next Step

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4

5

WRAP SERVICE VALVES

To help protect service valve seals during brazing, wrap water saturated cloths around service valve bodies and copper tube stubs. Use additional water saturated cloths underneath the valve body to protect the base paint.

FLOW NITROGEN

Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port connection on the liquid service valve and out of the suction / vapor valve stem port. See steps 3A, 3B and 3C on manifold gauge set connections

6BRAZE LINE SET

Wrap both service valves with water saturated cloths as illustrated here and as mentioned in step 4, before brazing to line set. Water saturated cloths must remain water saturated throughout the brazing and cool−down process.

LIQUID LINE SERVICE VALVE

WHEN BRAZING LINE SET TO

SERVICE VALVES, POINT FLAME

AWAY FROM SERVICE VALVE.

IMPORTANT Allow braze joint to cool. Apply additional water saturated cloths to help cool brazed joint. Do not remove water saturated cloths until piping has cooled. Temperatures above 250ºF will damage valve seals.

WARNING

1.FIRE, PERSONAL INJURY, OR PROPERTY

DAMAGE may result if you do not wrap a water saturated cloth around both liquid and suction line service valve bodies and copper tube stub while brazing in the line set! The braze, when complete, must be quenched with water to absorb any residual heat.

2. Do not open service valves until refrigerant lines and indoor coil have been leak−tested and evacuated. Refer to procedures provided in this supplement.

SUCTION / VAPOR LINE

WATER SATURATED

CLOTH

LIQUID LINE

SUCTION / VAPOR LINE

SERVICE VALVE

WHEN BRAZING LINE SET TO

SERVICE VALVES, POINT FLAME

AWAY FROM SERVICE VALVE.

WATER SATURATED

CLOTH

7PREPARATION FOR NEXT STEP

After all connections have been brazed, disconnect manifold gauge set from service ports. Apply additional water saturated cloths to both services valves to cool piping. Once piping is cool, remove all water saturated cloths. Refer to the unit installation instructions for the next step in preparing the unit.

Figure 8. Brazing Procedures (continued)

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506637−01 11/10

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Contents Shipping and Packing List Table of ContentsGeneral AIR ConditionerSide View Unit Dimensions − Inches mmModel Number Identification XXX 230 TOP ViewControl Panel Plumbing and Switches ComponentsTypical Unit Parts Arrangement Operating Service Valves Operating Gauge Set and Service ValvesUsing Manifold Gauge SET Torque RequirementsTo Access Service Port Operating Angle Type Service ValveOperating Ball Type Service Valve Reinstall Stem CapRecovering Refrigerant Recovering Refrigerant from Existing SystemRefrigerant from System 1DISCONNECT Power 2CONNECT Manifold Gauge SETPositioning Considerations New Outdoor Unit PlacementClearance on ALL Sides Placing Unit on SlabDetail a Outside Unit Placement Placement, Slab Mounting and Stabilizing UnitRoof Mounting Removing and Installing PanelsLouvered Panel Installation Louvered Panel RemovalRefrigerant Line Set New or Replacement Line SetRefrigerant Line SET Refrigerant Line SET From Vertical to Horizontal Refrigerant Line SET Alling Horizontal RunsBrazing Connections Brazing Procedures 1CUT and Debur6BRAZE Line SET Wrap Service ValvesFlow Nitrogen 7PREPARATION for Next StepInstalling Indoor Expansion Valve Flushing Line Set and Indoor CoilSensing Bulb Installation Installing Indoor Metering DeviceIndoor Expansion Valve Installation Equalizer Line InstallationLeak Test Line Set and Indoor Coil Leak TestEvacuating Line Set and Indoor Coil Evacuating SystemElectrical Size Circuit and Install Disconnect2INSTALL Thermostat 24VAC TransformerTypical Unit Wiring Diagram Servicing Units Delivered Void of Charge Unit Start−UpSystem Refrigerant Connections for Testing and ChargingWhen to CHARGE? RequirementsCalculating System Charge for Outdoor Unit Void of Charge Checking AIR Flow AT Indoor CoilWeigh in Charging Method Above BelowSystem Operation TWO−STAGE CompressorIndoor Unit MaintenanceUnit Components Indoor CoilHomeowner Compressor Start−Up and Performance ChecklistTemperature Outdoor Unit FAN Motor

Elite Series X16 Air Conditioner Units, 506637-01 specifications

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