Raypak 260-401 manual To Turn OFF GAS to Appliance, For Automatic Ignition Systems

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For Honeywell Gas Valve: Turn gas control knob

counter clockwise from “OFF” until it stops. Push in gas control knob and continue

rotating counter clockwise to “ON” position. Make sure knob rest against stop.

GAS CONTROL

KNOB SHOWN

IN "ON" POSITION

GAS INLET

Fig. #8082

For Honeywell Gas Valve: (Models 403 )

Turn gas control knob counter clockwise to “ON”.

GAS CONTROL

KNOB SHOWN

IN "ON" POSITION

GAS INLET

Fig. #8219.0

9. Replace door panel.

10.Turn on all electric power to the appliance.

11.Set tankstat to desired setting.

12.If the appliance will not operate, follow the instruc- tions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1.Set the thermostat to the lowest setting.

2.Turn off all the electric power to the appliance if service is to be performed.

3.Remove door panel.

4.For Robertshaw Gas Valve: Turn gas control

knob clockwise to “OFF”.

For Honeywell Gas Valve: Turn gas control knob

clockwise

to “OFF”. Make sure knob rest

against stop.

For Honeywell Gas Valve: (Models 403) Push in gas control knob slightly and turn

clockwise to “OFF”.

5. Replace heater door panel.

SECTION 4. Testing the Ignition Safety Shut-off

The ignition system safety shutoff must be tested by conducting the following method of tests:

For Standing Pilot Systems

a.With the main burners on, remove the pilot adjustment cover screw.

b.Insert a small slot screw driver and turn the

adjustment screw clockwise until pilot flame goes out. Note and count number of turns made. c. Gas valve will shut off main burners after about three (3) minutes. End of test. If the gas valve

will not shut off, follow the instructions "To Turn Off Gas To Heater" and call service technician or your gas supplier.

d.Return pilot adjustment screw counterclockwise

, same number of turns as in step (b). e.Replace pilot adjustment cover screw, then fol-

low the lighting instructions to get heater ready for operation.

FOR AUTOMATIC IGNITION SYSTEMS

A. Intermittent Ignition (IID)

1.Turn on power to the ignition systems and turn gas supply off at the gas valve.

2.Check ignition module as follows: a.Set the tankstat to high setting.

b.Watch for continuous spark at the pilot burner. c.Time the spark operation. Time must be within the lockout timing period (15 or 90 seconds). d.Turn tankstat down to end call for heat and wait 60 seconds on lockout models before beginning

step 3.

3.Turn on gas supply.

4.Set tankstat to high setting.

5.Systems should start as follows:

a.Spark will turn on and pilot gas valve will open at once. Pilot burner should ignite after gas reaches the pilot burner.

b.Spark ignition should cut off when pilot flame is established.

c.Main gas valve should open and main burner should ignite after gas reaches the burner port.

INSPECTIONPROCEDURES

BURNERS

Clean main burners and air louvers of dust, lint and debris. Keep heater area clear and free from com- bustibles and flammable liquids. Do not obstruct the flow of combustion and ventilating air. Make visual check of burner and pilot flame. Yellow flame indicates clogging of air openings. Lifting or blowing flame indicates excess high gas pressure. Low flame indicates low gas pressure.

4" Max.

TYPICAL MAIN BURNER FLAME

Fig. # 8144

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Contents Installation and Operating Instructions For Your SafetyTable of Contents Specifications and Dimensions General SpecificationsReceiving Equipment General Safety Precautions TIME/TEMPERATURE Relationships in Scalds ScaldingCoderequirements Installation ProceduresMountingbase Outdoormodels Fig. #8280.1Fig. #9351 Vent TERMINAL/INDOOR Stack Installation Common Vents GAS Supply ConnectionsGAS Pressure Regulator GAS PRESSURE-SPECIFICATIONSWater Connections & System Piping LOW NOx WH1 Relief ValveElectricalwiring Wiring Diagram KEYWiring Diagram Standing Pilot Models 260Wiring Diagram Intermittent Ignition Device IID Model Fig. #2373Wiring Diagram Intermittent Ignition Device IID Models 330Model 261 LOW NOx Model 401 LOW NOx START-UPPROCEDURES Servicing ProceduresSequenceofoperation Intermittentignitiondeviceiid What to do if YOU Smell GAS Fig.#8083.2System Shut Down Procedure For Automatic Ignition ModelsTo Turn OFF GAS to Appliance Inspectionprocedures BurnersFor Automatic Ignition Systems High GAS Pressure Switch START-UP Procedures S8610BBurner Adjustment OperationGAS Valve Removal Normal Inspection ProceduresBurner Drawer Removal Main Burner and Orifice RemovalHeatexchangerremoval Heat Exchanger RE-ASSEMBLYRepair Section Combustion Chamber RemovalTrouble Shooting Guide Important NoticePiping Electrical Electronic Ignition IID TroubleshootingTroubleshooting Honeywell S8600 High VoltageElectrical Standing Pilot High VoltageADJUSTMENTS/REPLACEMENTSOF Components Replacement Parts List RAYPAK, INCFor Units with a LOW NOx Tray Page Page Limitedpartswarrantyeconopakwaterheaters