Raypak 241275 manual Cold Water Start, Installation

Page 4

COLD WATER START

Before arriving at the job site to begin the installation, it's important to first inspect the system and determine what materials you will need. Some parts are includ- ed with the controller while others you will need to provide.

1Control Box

1Temperature Sensor

1Valve assembly with actuator (Shipped separately)

Wiring and mounting hardware (Provided by installer)

INSTALLATION

Check the Power Source

CAUTION: Do not use for swimming pool applica- tions

WARNING: Using a multi-meter, check the follow- ing voltages at the circuit breaker panel prior to con- necting any equipment. Make sure proper polarity is followed and house ground is proven.

BLACK CIRCUIT

BREAKER

WHITE

GREEN

GROUND

A B C

Fig. 1: Wiring Connections

Check the power source:

AC = 108 VAC Minimum, 132 VAC MAX

AB = 108 VAC Minimum, 132 VAC MAX

BC = <1 VAC Maximum

Mounting the Control Box

The control box should be mounted on the side of the heater to which the system piping and valve assembly are to be attached. The controller should be mounted

Fig. 2: Multi-meter

so as to provide maximum support by using the mounting holes provided on the base of the controller to the side center brace on the heater. You will need to drill mounting holes and holes through the heater side panel for the routing of wiring and the sensor. A tem- plate is supplied for field-installed kits to locate the control box properly.

Attaching the Temperature Sensor

Avoid routing wiring on or near other electrical wires, conduit, motors, spark igniters or other sources of high, intermittent voltage or current. The sensor should be placed in the dry well on the inlet header. Ensure it is installed using thermopaste (field supplied) and it is held firmly at the bottom of the well.

Connecting the Valve

Assembly

Connect valve assembly “T CONNECTION “ into the piping with the actuator input wiring facing the heater side panel, as shown below. Route wiring to the con- trol thru the bottom panel knockouts to TB2. Refer to the wiring diagram provided on the inside of control cover assembly.

NOTE: Four knockouts are located on the bottom of the control for ease of installation.

4

Image 4
Contents Installation and Operating Instructions Page General Safety Time/Temperature Relationships in ScaldsInstallation Cold Water StartConnecting Power to the Controller OperationMode Selection Switch Cold Start Sequence OperationTroubleshooting Elodrive Actuator Rotation Knob SettingCold Water Start Troubleshooting Guide Wiring Diagram Cold Water RUN Injection & Heater Pump Comparison Hi Delta Model PumpInjection Pump Cover Installation Before StartingPlace the cover on the pump Typical Boiler Piping Hi Delta shown START-UP Procedure Sequence of OperationWiring Diagram Cold Water Run Troubleshooting Guide StepIllustrated Parts Lists Cold Water StartCall OUT Description HI Delta MVB Cold Water Run Call Description HI Delta MVB OUT