Maytag HV640HBVITCGA, HV650HBVITCGA, HV640YBVITCGA manual GAS Piping with Flexibleconnector

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GAS PIPING

Make sure the gas supplied is the same type listed on the model rating plate. The inlet gas pressure must not exceed 14 inch water column (3.5 kPa) for natural and propane gas (L.P.). The minimum inlet gas pressure shown on the rating plate is that which will permit firing at rated input.

All gas piping must comply with local codes and ordinances or with the Natural Gas and Propane Installation Code CAN/CSA B149.1 whichever applies. Copper and brass tubing and fittings (except tin lined copper tubing) shall not be used.

If the gas control valve is subjected to pressures exceeding 1/2 psi (3.5 kPa), the damage to the gas control valve could result in a fire or explosion from leaking gas.

If the main gas line Shut-off serving all gas appliances is used, also turn “off” the gas at each appliance. Leave all gas appliances shut “off” until the water heater installation is complete.

A gas line of sufficient size must be run to the water heater. Consult the current edition of Natural Gas and Propane Installation Code CAN/CSA B149.1 and your gas supplier concerning pipe size.

There must be:

A readily accessible manual shut off valve in the gas supply line serving the water heater, and

A drip leg (sediment trap) ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas control valve.

A flexible gas connector or a ground joint union between the shut off valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the water heater. Use a soapy water solution, not a match or open flame. Rinse off soapy solution and wipe dry.

When installed at elevations above 7,700 feet (2,347 m), input rating should be reduced at the rate of 4 percent for each 1,000 feet (305 m) above sea level which requires replacement of the burner orifice in accordance with Natural Gas and Propane Installation Code CAN/CSA B149.1. Contact your local gas supplier for further information.

Failure to replace the standard orifice with a high altitude orifice when installed at elevations above 7,700 feet (2,347 m) could result in improper and inefficient operation of the appliance, producing carbon monoxide gas in excess of safe limits. This could result in serious injury or death. Contact your gas supplier for any specific changes which may be required in your area.

Use pipe joint compound or teflon tape marked as being resistant to the action of petroleum [Propane (L.P.)] gases.

The appliance and its gas connection must be leak tested before placing the appliance in operation.

The appliance and its individual Shut-off valve shall be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 pound per square inch (3.5 kPa). It shall be isolated from the gas supply piping system by closing its individual manual Shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 pound per square inch (3.5 kPa).

Connecting the gas piping to the gas control valve of the water heater can be accomplished by either of the two methods shown in Figures 18 and 19.

Water heaters covered in this manual have been tested and approved for installation at elevations up to 7,700 feet (2,347 m) above sea level.

FIGURE 18. GAS PIPING WITH

FLEXIBLECONNECTOR.

FIGURE 19. GAS PIPING WITH ALL BLACK IRON PIPE TO GAS CONTROL.

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Contents HV640YBVITCGA HV650YBVITCGA HV640HBVITCGA HV650HBVITCGA Series SixImportant Definitions Safe INSTALLATION, USE and ServiceSafety Precautions Table of Contents Customer Responsibilities Product SpecificationsPreparing for the Installation Attempting to Install or Operate the Water HeaterMaterials and Basic Tools Needed AccessoriesTypical Installation Natural HOT Surface Igniter & Main BurnerPropane HOT Surface Igniter & Main Burner Mixing Valve Usage Removing the Old Water Heater Installation InstructionsFacts to Consider about the Location Insulation Blankets ALL AIR from Inside Buildings See Hotter Water can Scald Water PipingValve and Pipe Insulation if supplied TEMPERATURE-PRESSURE Relief ValveGAS Piping GAS Piping with FlexibleconnectorFilling the Water Heater Blower Assembly InstallationSequenceofinstallation Sediment TrapsVenting and Installation Vent Connections to Blower AssemblyMaximum Vent Lengths CondensationVenting Vent Terminal InstallationVertical Vent Restrictions Vertical Vent Through RoofRecommended BRUSH* Size for Primer Cement Applications Vent Pipe PreparationStep G StepbStepe StepfWhat to do if YOU Smell GAS PowerbeforeservicingOperating Instructions Do not try to light the burner by handTemperature Setting Burns on Adult Skin Temperature RegulationFor Your Information Start UP ConditionsOperational Conditions Burner Operation and Inspection Service and AdjustmentBurner Cleaning Venting System InspectionAnode ROD Inspection Draining TEMPERATURE-PRESSURE Relief Valve OperationDrain Valve Washer Replacement ServiceLeakage Checkpoints Water Heater Control Troubleshooting GuidelinesTroubleshooting Guidelines HV640YBVITCGA Repair Parts ListBurner Assembly Outer Door Alternate Maytag GAS Water HeaterTo Receive Warranty Service Full ONE Year WarrantyLimited Parts Warranty Limited Tank Warranty Against Leaks