Multi Tech Equipment MLT20DCA6 Generator/ENGINE Maintenance, Check Cable Wear

Page 22

maintenance

GENERAL INSPECTION

Prior to each use, the light tower should be cleaned and inspected. Check for loose, missing, or damaged nuts, bolts or other fasteners.

generator/ENGINE MAINTENANCE

Refer to the accompanying DCA20SPXU2 Operator and Parts Manual (Part Number 49840) for information on how to maintain the generator and engine.

Check Cable Wear

The wire rope (cable) that raises and extends the mast is a very important part of the light tower. There is one cable/ hand winch system, located on the tongue of the trailer, that raises and extends the light tower mast. There is a second cable/hand winch system located on the mast that serves to raise and lower the two extendable sections of the mast.

DANGER

Wire rope (cable) will fail if it is worn, frayed, misused, crushed, kinked or damaged in any way. Always check the cables and pulleys for any abnormalities before use.

Do not use it if there is even the slightest cause for concern and replace any damaged cables or pulleys immediately.

Servicing the Mast Raise/Lower Cable System

To replace any components in the mast raise/lower cable system, use the following steps (See Figure 11):

HAND WINCH

CABLE

MAST

PULLEY

CABLE SHEAVE

Figure 11. Mast Raise/Lower Cable System

1.Lower the mast to the horizontal resting position.

2.Inspect the cable clamps, pulleys, and other components for worn or damaged parts.

3.Disconnect the cable from the ball socket pin and remove from the mast pulley and cable sheave. Detach the cable from the hand winch as necessary.

4.Replace the pulley and the cable as needed.

5.Rethread the cable through the pulley and reattach the cable to the ball socket pin.

6.Raise and lower the mast several times to verify correct operation.

page 22 — MLT20 sERIES LIGHT TOWER • operation manual — rev. #0 (01/18/13)

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Contents Models Proposition 65 warning Reporting Safety Defects NhtsaTable of Contents Specifications are subject to change without noticeSaFeTY sYMBOLs Safety InformationSaFeTY Messages Addresses practices not related to personal injuryGeneRaL saFeTY LIgHT TOWeR saFeTY LaMp saFeTYTOWIng saFeTY TRanspORTIng saFeTY Loading and Tie-Down on Flatbed TruckELeCTRICaL saFeTY „ neveR operate light towerLight Tower Specifications MLT20 Series SpecificationsGenerator/Engine Specifications Reference Letter Description Dimension DimensionsDimensions Length Mast Stowed Position Length Mast Deployed PositionGeneral information Metal Halide LampsComponents Major Components Control Panel SideCircuit Breakers Turn the lamps on and off Major Components Front/RearBefore starting Read all safety instructions at the beginning of manualInspection Check all fastening nuts and bolts for tightnessContact between the two connectors Female and Male ConnectorMast operation OperationStarting the Engine Outriggers and Support StandsRaising the Mast Stowing the Mast to Horizontal Position Raising the MastLowering the Mast Rotating the MastVoltage Regulator Knob and AC Voltmeter Check Cable Wear MaintenanceGenerator/ENGINE Maintenance Servicing the Mast Raise/Lower Cable SystemServicing the Mast Extension Cable System Lower the mast to the horizontal resting positionTrailer Brakes Maintenance TrailersManually Adjusting the Brakes Hydraulic BrakesAdjustable Channel Hydraulic Brake TroubleshootingWheel Hub Adjustment Leaf SuspensionCOMMOn Causes for LOss of TRaILeR Safety guidelines TrailersTRaILeR TOWIng guIDeLInes DRIvIng COnDITIOns COupLIng to THe TOW veHICLeTRaILeR TOWIng TIps InOpeRaBLe BRaKes, LIgHTs or MIRRORsTRaILeR vIn Tag SuspensIOn sYsTeM ELeCTRICaL COnneCTORTOW veHICLe BRaKe COnTROLLeRBReaKaWaY sYsTeM SaFeTY CHaInsTRaILeR LIgHTIng anD BRaKIng COnneCTOR JaCKsTanDTrailer tongue. Wood or concrete blocks may also be used Lock washer and hitch frameCoupling the Trailer to the Tow vehicle Ball Coupler Breakaway Brake system Attaching safety ChainBreakaway Cable surge Brake system PInTLe Hitch COupLeR Connecting Trailer LightsUncoupling the Ball Hitch Pintle Coupler and pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle CouplerDetermining Load Limit of Trailer TIRe saFeTY Unsafe Tires, Lug nuts or WheelsBe sure lug nuts are tight before each tow Step Determining Load Limit of Tow vehicle stepTable a. speed Rating TIRe FunDaMenTaLsLetter Rating Speed Rating Replacing Worn or Damaged Tires Tire safety TipsTire Repair Uniform Tire Quality grading standards uTQgsWheels, Bearings and Lug nuts Table B. Tire Wear TroubleshootingWheel Rims Lug nut Torque RequirementsLights and signals Table C. Tire Torque RequirementsLamp Troubleshooting Symptom Possible Cause SolutionClean fixture When switch is first Checking voltage and ballast Turned onReplacement minimizes color differences Lamp starts slowly ARC does not strike Defective Lamp?Starting Lamp Troubleshooting GuideConnections Ballast RemovalPage Reference MLT20DCA 4-lamp wiring diagram on succeeding pages Electronic Component Locator mlt20dcaElectronic Component Locator mlt20dca6 Wiring Diagram mlt20dca TB1 N Wiring Diagram mlt20dca6 TB1 Z HERE’S HOW to GET Help

MLT20DCA6, MLT20DCA specifications

The Multi Tech Equipment MLT20DCA and MLT20DCA6 stand out in the realm of compact construction machinery, renowned for their versatility and efficiency. These models are designed to meet the demanding needs of various industries, including construction, landscaping, and agricultural operations.

One of the key features of the MLT20DCA series is its powerful and reliable engine. Equipped with a robust diesel engine, these machines deliver optimal performance and fuel efficiency, ensuring that operators can complete tasks quickly and economically. This powertrain is complemented by a highly responsive hydraulic system, which allows for seamless operation of attachments such as buckets, forks, and augers.

The ergonomic design of the MLT20DCA and MLT20DCA6 enhances operator comfort and productivity. The spacious cabin is equipped with intuitive controls and offers excellent visibility, making it easier for operators to navigate tight spaces and perform intricate tasks. The low center of gravity provides stability and balance, which is essential when working on uneven terrain.

Both models feature a compact design, making them ideal for urban environments and confined job sites. Their versatile lifting capabilities allow them to handle a wide range of materials, from heavy loads to delicate items, making them invaluable in various applications. The MLT20DCA6 variant offers additional lifting height and capacity, catering to heavier-duty operations.

Safety is a paramount concern in equipment design, and the MLT20DCA series does not disappoint. These machines are equipped with multiple safety features, including reinforced ROPS (Roll Over Protective Structure), safety interlocks, and improved braking systems. This ensures the well-being of operators and those working in proximity.

In terms of technology, Multi Tech has integrated advanced control systems into both models. This includes automated diagnostics that monitor machine performance and alert users to potential issues before they become significant problems. Connectivity features also allow for remote monitoring, enhancing fleet management capabilities.

In summary, the Multi Tech Equipment MLT20DCA and MLT20DCA6 represent a formidable option for professionals seeking reliable and efficient compact machinery. With their powerhouse engines, user-friendly design, and advanced safety and technology features, these machines are poised to enhance productivity across various applications, ensuring a strong return on investment for operators.