Thomas & Betts UDAS, UDAP dimensions Wiring Diagrams cont’d

Page 24

23. Wiring Diagrams (cont’d)

FIGURE 15B - Typical Wiring Diagram for Model UDAP or Model UDAS, Single Stage with Optional Air Recirculation

 

FACTORY WIRING

 

FIELD WIRING

 

OPTIONAL FACTORY

STRIP

WIRING

WIRE NUT

TERMINAL

 

G

 

30 VA

SYSTEM TRANSFORMER

 

Y

R

115/208/230 VOLT

24V

BR

 

 

BK

 

SW1

W

LINE/1/60

SWITCH

BK

ONLY)

DISCONNECT

BK

 

(UDAS

G

G

G

GRD

SCREW

THERMOSTAT NOTES #8 AND #9)

W1

G

W2

 

PR

P3-1

Y

W1

Y

P3-2

G

 

 

 

SEC COM

L1 NEUTRAL NEUTRAL

L1

NEUTRAL

W

 

 

 

 

 

 

 

FAN MOTOR

EAC/BLO

BK

BK

W

 

 

 

(OPT CL18) T874F Q674C SUBBASE (SEE

RH

RC

 

 

 

 

 

P3-3

W

 

 

 

 

 

 

 

 

DOOR INTERLOCK

 

 

 

 

R

(UDAS ONLY)

R

P3-4

 

R

 

 

R

 

 

 

 

 

 

 

 

 

 

P3-5

C

 

 

 

 

 

 

W2

 

LIMIT CONTROL

 

P1-8

 

 

R

R

 

 

 

 

R

R

 

P1-3

 

 

 

FLAME ROLLOUT

 

 

 

 

(MODELS 30-125 ONLY)

 

 

 

 

 

 

 

Y

P1-6

 

 

 

 

 

 

 

 

 

 

PRESSURE SWITCH

P1-5

 

 

 

 

Y

Y

 

 

 

 

 

 

3.0 AMP

ATO OR ATC FUSE

 

LED FLASH CODES

 

GREEN LED

STEADY ON

NORMAL OPERATION NO CALL FOR HEAT

FAST FLASH

NORMAL OPERATION CALL FOR HEAT

1 FLASH

IN LOCKOUT FROM FAILED IGNITIONS OR FLAME LOSSES

2 FLASH

PRESSURE SWITCH DOES NOT CLOSE WITHIN 30 SECONDS

 

OF VENTER ENERGIZED

3 FLASH

LIMIT SWITCH OR ROLLOUT SWITCH OPEN

4 FLASH

PRESSURE SWITCH IS CLOSED BEFORE VENTER IS

 

ENERGIZED

STEADY OFF

INTERNAL CONTROL FAULT OR NO POWER

 

YELLOW LED

STEADY ON

FLAME SENSED

SLOW FLASH

WEAK FLAME

FAST FLASH

UNDESIRED FLAME (VALVE OPEN & NO CALL FOR HEAT)

G

BR

BR/W

CAPACITOR (SEE NOTE #6)

 

BL

P1-4

FAN

 

 

GAS VALVE

 

TIME

 

 

BL

BR

P1-2

90

 

 

 

 

120

FLAME

 

P1-7

160

R

180

ELECTRODE

 

 

 

 

 

BR

P1-9

 

 

 

 

FLAME

 

 

 

GROUND

 

 

 

OPERATING SEQUENCE

1.

SET THERMOSTAT AT LOWEST SETTING, FAN SWITCH AT "AUTO" POSITION.

2. TURN ON MANUAL GAS VALVE.

OFF DELAY

OFF

 

ON

 

OFF

 

OFF

ON

 

OFF

ON

 

ON

 

 

 

DSI CONTROL

TEST

IND

BK

 

 

 

 

 

 

VENTER

 

 

 

 

MOTOR

FLAME

OK

NEUTRAL

W

W

BK

LED

LED

Y

G

 

 

 

G

 

 

 

 

 

 

 

 

BR/W

BR

 

 

SPARK

 

CAPACITOR

 

 

TRANSFORMER

 

 

 

 

(SEE NOTE #7)

SPARK GAP

FIELD CONTROL WIRING

3.

TURN ON POWER TO UNIT.

4.

SET THERMOSTAT AT DESIRED SETTING.

5.

LOW STAGE OF THERMOSTAT CALLS FOR HEAT, ENERGIZING THE FAN MOTOR.

6.

HIGH STAGE OF THERMOSTAT CALLS FOR HEAT, ENERGIZING THE VENTER MOTOR.

7.

VENTER PRESSURE SWITCH CLOSES, FIRING UNIT AT FULL RATE.

8.

SET FAN SWITCH AT "ON" POSITION FOR CONTINUOUS FAN OPERATION.

9.

IF THE FLAME IS EXTINGUISHED DURING MAIN BURNER OPERATION,

 

THE INTEGRATED CONTROL SYSTEM CLOSES THE MAIN VALVE AND

 

MUST BE RESET BY INTERRUPTING POWER TO THE CONTROL CIRCUIT

 

(SEE LIGHTING INSTRUCTIONS).

NOTES

1.THE FOLLOWING CONTROLS ARE FIELD INSTALLED OPTIONS: THERMOSTAT

2.DOTTED WIRING INSTALLED BY OTHERS.

3.CAUTION: IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THE

APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105° C. EXCEPT FOR SENSOR LEAD WIRE, FLAME ROLLOUT AND LIMIT WIRING WHICH MUST BE 150° C.

4.USE 18 GA. WIRE FOR ALL WIRING ON THE UNIT.

5.LINE AND FAN MOTOR BRANCH WIRE SIZES SHOULD BE OF A SIZE TO PREVENT VOLTAGE DROPS BEYOND 5% OF SUPPLY LINE VOLTAGE.

6.CAPACITOR IS REMOTE MOUNTED AND INCLUDED ONLY ON 115V MODELS 150-400 AND 208/230V MODELS 100-400.

7.CAPACITOR IS REMOTE MOUNTED AND INCLUDED ONLY ON MODELS 150 - 400.

8.SET THERMOSTAT SECOND STAGE ANTICIPATOR AT 0.6 AMPS. AND FIRST STAGE ANTICIPATOR AT MINIMUM.

9.JUMPER THERMOSTAT TERMINALS G TO W1 AND RH TO RC IF FAN CONTROL FROM THERMOSTAT FAN SWITCH IS DESIRED.

TOTAL WIRE

 

DISTANCE FROM

LENGTH

 

UNIT TO CONTROL

 

 

 

150'

75'

250'

125'

350'

175'

WIRING CODE

BLACK - BK

BROWN - BR

RED - R

ORANGE - O

YELLOW - Y

GREEN - G

BLUE - BL

PURPLE - PR

WHITE - W

UDAP & UDAS SERIES

WD# 185306 REV#2

MIN. RECOMMENDED

WIRE GAUGE

#18 GA. WIRE #16 GA. WIRE #14 GA. WIRE

Form RZ-NA I-UDA, P/N 195673 Rev 5, Page 24

Image 24
Contents Table of Contents Series Fan-Type Unit HeatersInstallation Codes GeneralHazard Levels of Warnings in this Manual Venting Manual by ModelWarranty Uncrating and Preparation Massachusetts RequirementDimensions SizeModel Udas Separated Combustion Fan Technical Data Size 100 125Instructions for Changing Pressure Switch Pressure SwitchHigh Altitude Operation ClearancesCombustion Air applies to Model Udap and Model Model Udap and Model UDAP-CVUnit Heater Location Heater ThrowLocation Recommendations Unit Heater Location cont’d Hanging the HeaterModel Udap Size 100 125 150 175 225 250 300 350 400 Model Udas Size 100 125 150 175 225 250 300 350 400Connectors are Recommended maximum hanger rod length is 6 feet 1.8MBe sure Threaded swivel Locked toGas Piping and Pressures Sizing Gas Supply LineGas Connection Size Instructions Manifold Pressure Settings by Altitude for Canada Gas Piping and Pressures cont’dInstructions for High Altitude Derate Two -Stage ValveHigh Altitude Capacity Changes Feet MetersBurner Electrical Supply and Connections Thermostat and ConnectionsCombustion Air Proving Switch Pressure Switch Pressure Switch Settings Combustion Air ProvingLimit Control Door Switch Model Udas only Ignition System Dip SwitchNormal Heat Cycle Operating Sequence StatusLED LightsIgnition System cont’d SW1 SW2 TimeContinuous Fan Operation Fault Modes Fault Modes cont’d Lockout Gas Valve Fan MotorWiring Diagrams Operating SequenceWiring Diagrams cont’d SW1 Check Installation and Startup Check the installation prior to startup Heater StartupOperating Instructions Operating Sequence Check installation after startup Vent System Testing Procedure Model UdapMaintenance Schedule Startup cont’dUse only factory-authorized parts Heat Exchanger Maintenance Burner Maintenance Burner Removal Instructions Refer to FigureBurner Maintenance cont’d Inspect and Clean the Burner Re-Install the BurnerInstructions to Re-Install the Burner Refer to Figure Burner OrificeDSI Ignition SystemCont’d Fan BladesCombustion Air Pressure Switch Door SwitchOperating Gas Valve Udas onlyFlame Rollout Switch Sizes 30-125 only SwitchAir System Troubleshooting DisconnectGeneral Troubleshooting Venter motorWill not start Burner willTroubleshooting cont’d Cont’d

UDAP, UDAS specifications

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The UDAS (Universal Disconnect Appliance Switch) and UDAP (Universal Disconnect Appliance Plug) are engineered for high-capacity applications where safety, efficiency, and ease of use are paramount. One of the main features of these connectors is their ability to deliver increased electrical resistance and durability. They are constructed from high-quality materials that can withstand extreme environmental conditions, making them ideal for outdoor and harsh industrial applications.

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