Thomas & Betts UDAP, UDAS dimensions Wiring Diagrams, Operating Sequence

Page 23

23. Wiring Diagrams

FIGURE 15A - Typical Wiring Diagram for Model UDAP or Model UDAS, Single Stage

(OPT CL3) T874F OR (OPT CL1) W.R. 1C30-341 THERMOSTAT (SEE NOTE #8)

W

R

TERMINAL STRIP

G

FACTORY WIRING

FIELD WIRING

OPTIONAL FACTORY WIRING

WIRE NUT

30 VA

SYSTEM TRANSFORMER

 

Y

R

115/208/230 VOLT

24V

BR

 

 

BK

 

SW1

W

LINE/1/60

 

BK

SWITCH ONLY)

DISCONNECT

BK

 

(UDAS

G

GRD

SCREW

G

G

(OPT CL2) W.R. 1C30-341 THERMOSTAT W-S23-6 SUBBASE (SEE NOTE #8)

G

W

R

W1

R

W2

PR

 

 

 

P3-1

Y

 

 

 

 

 

Y

 

 

 

P3-2

G

 

 

 

 

 

 

 

 

 

P3-3

W

 

 

 

 

 

 

DOOR INTERLOCK

 

 

 

R

(UDAS ONLY)

R

P3-4

 

 

 

R

 

 

 

 

 

 

 

 

 

P3-5

C

 

 

 

 

 

 

LIMIT CONTROL

 

P1-8

 

 

R

R

 

 

 

R

R

 

P1-3

 

 

FLAME ROLLOUT

 

 

 

(MODELS 30-125 ONLY)

 

 

 

 

 

 

Y

P1-6

 

 

PRESSURE SWITCH

P1-5

 

 

Y

 

Y

 

 

 

 

 

SEC

COM

L1 NEUTRAL NEUTRAL

L1

 

 

 

 

 

NEUTRAL

W

 

 

 

 

 

 

 

 

 

 

 

 

FAN MOTOR

 

 

EAC/BLO

 

BK

BK

W

AMP3.0

ATCORATO FUSE

 

 

BR

BR/W

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

CAPACITOR

 

LED FLASH CODES

 

 

(SEE NOTE #6)

 

 

 

 

 

 

GREEN LED

 

 

 

 

 

STEADY ON

NORMAL OPERATION NO CALL FOR HEAT

 

 

 

 

FAST FLASH

NORMAL OPERATION CALL FOR HEAT

 

 

 

 

1 FLASH

IN LOCKOUT FROM FAILED IGNITIONS OR FLAME LOSSES

 

 

2 FLASH

PRESSURE SWITCH DOES NOT CLOSE WITHIN 30 SECONDS

 

 

 

OF VENTER ENERGIZED

 

 

 

 

3 FLASH

LIMIT SWITCH OR ROLLOUT SWITCH OPEN

 

 

 

 

4 FLASH

PRESSURE SWITCH IS CLOSED BEFORE VENTER IS

 

 

 

 

 

ENERGIZED

 

 

 

 

 

STEADY OFF INTERNAL CONTROL FAULT OR NO POWER

 

 

 

 

 

YELLOW LED

 

 

 

 

 

STEADY ON

FLAME SENSED

 

 

 

 

 

SLOW FLASH WEAK FLAME

 

 

 

 

 

FAST FLASH

UNDESIRED FLAME (VALVE OPEN & NO CALL FOR HEAT)

 

 

BL P1-4

FAN OFF DELAY

TEST

IND BK

GAS VALVE

 

TIME

 

90

BL

BR

P1-2

 

 

 

 

120

FLAME

R

P1-7

160

180

ELECTRODE

 

 

 

 

 

 

BR

P1-9

 

FLAME

 

 

 

GROUND

 

 

 

S W 1

12

OFF ON

OFF

OFF

ON

OFF

ON

ON

DSI CONTROL

 

 

 

VENTER

 

 

 

MOTOR

FLAME

OK

NEUTRAL W

W

BK

LED

LED

Y

G

 

 

G

 

 

 

 

 

 

BR/W

BR

 

 

SPARK

CAPACITOR

 

 

TRANSFORMER

 

 

 

(SEE NOTE #7)

SPARK GAP

OPERATING SEQUENCE

1.SET THERMOSTAT AT LOWEST SETTING, (FAN SWITCH AT "AUTO" POSITION, OPTION CL2 ONLY).

2.TURN ON MANUAL GAS VALVE.

3.TURN ON POWER TO UNIT.

4.SET THERMOSTAT AT DESIRED SETTING.

5.THERMOSTAT CALLS FOR HEAT, ENERGIZING THE VENTER MOTOR.

6.VENTER PRESSURE SWITCH CLOSES, FIRING UNIT AT FULL RATE.

7.BURNER FLAME IS SENSED, AND IN 30 SECONDS THE FAN MOTOR IS ENERGIZED.

8.IF THE FLAME IS EXTINGUISHED DURING MAIN BURNER OPERATION, THE INTEGRATED CONTROL SYSTEM CLOSES THE MAIN VALVE AND MUST BE RESET BY INTERRUPTING POWER TO THE CONTROL CIRCUIT (SEE LIGHTING INSTRUCTIONS).

9.SET FAN SWITCH AT "ON" POSITION FOR CONTINUOUS FAN OPERATION, OPTION CL2 ONLY.

NOTES

1. THE FOLLOWING CONTROLS ARE FIELD INSTALLED OPTIONS: THERMOSTAT

2.

DOTTED WIRING INSTALLED BY OTHERS.

3.

CAUTION: IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THE

 

APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL

 

HAVING A TEMPERATURE RATING OF AT LEAST 105° C. EXCEPT FOR SENSOR

 

LEAD WIRE, FLAME ROLLOUT AND LIMIT WIRING WHICH MUST BE 150° C.

4.

USE 18 GA. WIRE FOR ALL WIRING ON THE UNIT.

 

FIELD CONTROL WIRING

TOTAL WIRE

DISTANCE FROM

LENGTH

UNIT TO CONTROL

150'

75'

250'

125'

350'

175'

WIRING CODE

BLACK - BK

BROWN - BR

RED - R

ORANGE - O

YELLOW - Y

GREEN - G

BLUE - BL

PURPLE - PR

WHITE - W

MIN. RECOMMENDED

WIRE GAUGE

#18 GA. WIRE

#16 GA. WIRE

#14 GA. WIRE

5.

LINE AND FAN MOTOR BRANCH WIRE SIZES SHOULD BE OF A SIZE TO PREVENT

 

VOLTAGE DROPS BEYOND 5% OF SUPPLY LINE VOLTAGE.

6.

CAPACITOR IS REMOTE MOUNTED AND INCLUDED ONLY ON 115V MODELS

 

150-400 AND 208/230V MODELS 100-400.

7.

CAPACITOR IS REMOTE MOUNTED AND INCLUDED ONLY ON MODELS 150 - 400.

8.

SET THERMOSTAT ANTICIPATOR AT 0.6 AMPS.

UDAP & UDAS SERIES

WD# 185139 REV #1 AG1

Form RZ-NA I-UDA, Mfg #195673 Rev 5, Page 23

Image 23
Contents Series Fan-Type Unit Heaters Table of ContentsVenting Manual by Model Installation CodesGeneral Hazard Levels of Warnings in this ManualMassachusetts Requirement Warranty Uncrating and PreparationSize DimensionsModel Udas Separated Combustion Fan Size 100 125 Technical DataClearances Instructions for Changing Pressure SwitchPressure Switch High Altitude OperationModel Udap and Model UDAP-CV Combustion Air applies to Model Udap and ModelLocation Recommendations Unit Heater LocationHeater Throw Model Udas Size 100 125 150 175 225 250 300 350 400 Unit Heater Location cont’dHanging the Heater Model Udap Size 100 125 150 175 225 250 300 350 400Locked to Connectors areRecommended maximum hanger rod length is 6 feet 1.8M Be sure Threaded swivelGas Connection Size Gas Piping and PressuresSizing Gas Supply Line Instructions Two -Stage Valve Manifold Pressure Settings by Altitude for CanadaGas Piping and Pressures cont’d Instructions for High Altitude DerateFeet Meters High Altitude Capacity ChangesThermostat and Connections Burner Electrical Supply and ConnectionsCombustion Air Proving Switch Pressure Switch Limit Control Pressure Switch SettingsCombustion Air Proving StatusLED Lights Door Switch Model Udas only Ignition SystemDip Switch Normal Heat Cycle Operating SequenceSW1 SW2 Time Ignition System cont’dContinuous Fan Operation Fault Modes Gas Valve Fan Motor Fault Modes cont’d LockoutOperating Sequence Wiring DiagramsWiring Diagrams cont’d SW1 Operating Instructions Operating Sequence Check Installation and StartupCheck the installation prior to startup Heater Startup Vent System Testing Procedure Model Udap Check installation after startupUse only factory-authorized parts Maintenance ScheduleStartup cont’d Burner Removal Instructions Refer to Figure Heat Exchanger Maintenance Burner MaintenanceBurner Orifice Burner Maintenance cont’dInspect and Clean the Burner Re-Install the Burner Instructions to Re-Install the Burner Refer to FigureDSI Fan Blades IgnitionSystem Cont’dUdas only Combustion Air Pressure SwitchDoor Switch Operating Gas ValveDisconnect Flame Rollout Switch Sizes 30-125 onlySwitch Air System TroubleshootingBurner will General TroubleshootingVenter motor Will not startCont’d Troubleshooting cont’d

UDAP, UDAS specifications

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