Napoleon Fireplaces BGD40-P Problem Test Solution, Refer to Main Burner Goes OUT Pilot Stays on

Page 33

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

SYMPTOM

 

PROBLEM

 

TEST SOLUTION

 

 

 

 

 

 

 

Pilot burning; no

 

Themostat or switch is de-

-

connect a jumper wire across the wall switch terminals; if main

gas

to

main

 

fective.

burner lights, replace switch / thermostat.

burner; gas knob

 

 

 

 

 

 

 

 

Wall switch wiring is defec-

-

disconnect the switch wires from the valve & connect a jumper wire

is on

'HI';

wall

 

 

tive.

across terminals 1 & 3; if the main burner lights, check the wires for

switch / thermo-

 

 

 

defects and / or replace wires.

 

stat is on.

 

 

 

 

Main burner orifice is -

remove stoppage in orifice.

 

 

 

 

 

 

 

 

plugged.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Faulty valve.

-

replace.

 

Pilot

goes

out

Gas piping is undersized.

-

turn on all gas appliances and see if pilot flame flutters, dimin-

while

standing;

 

 

ishes or extinguishes, especially when main burner ignites. Monitor

Main burner is in

 

 

appliance supply working pressure.

'OFF' position.

 

 

-

check if supply piping size is to code. Correct all undersized piping.

 

 

 

 

 

 

 

Pilot will not light.

 

No spark at pilot burner

-

check if pilot can be lit by a match

 

 

 

 

 

 

-

check that the wire is connected to the push button ignitor.

 

 

 

 

 

 

-

check if the push button ignitor needs tightening.

 

 

 

 

 

 

-

replace the wire if the wire insulation is broken or frayed.

 

 

 

 

 

 

-

replace the electrode if the ceramic insulator is cracked or broken.

 

 

 

 

 

 

-

replace the push button ignitor.

 

 

 

 

 

 

 

 

 

 

 

 

 

Out of propane gas

-

fill the tank.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spark gap is incorrect

-

spark gap should be 0.150" to 0.175" (5/32" to 11/65" approx.) from

 

 

 

 

 

 

the electrode tip and the pilot burner. To ensure proper electrode

 

 

 

 

 

 

location, tighten securing nut (finger tight plus 1/4 turn).

 

 

 

 

No gas at the pilot burner

-

check that the manual valve is turned on.

 

 

 

 

 

 

-

check the pilot orifice for blockage.

 

 

 

 

 

 

-

replace the valve.

 

 

 

 

 

 

-

call the gas distributor.

 

 

 

 

 

 

Main burner goes

Pilot flame is not large

-

turn up pilot flame.

out; pilot stays on.

enough or not engulfing the

- replace pilot assembly.

 

 

 

 

thermopile

 

 

 

 

 

 

 

 

 

Thermopile shorting

- clean thermopile connection to the valve. Reconnect.

 

 

 

 

 

 

- replace thermopile / valve.

 

 

 

 

Remote wall switch wire is

-

shorten wire to correct length or wire gauge.

 

 

 

 

too long; too much resist-

 

 

 

 

 

 

 

 

 

ance in the system.

 

 

 

 

 

 

 

 

 

Faulty thermostat or switch.

-

replace.

 

 

 

 

 

 

 

Main burner goes

 

Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"

 

out; pilot goes out.

 

 

 

 

 

 

 

 

Vent is blocked

-

check for vent blockage.

 

 

 

 

 

 

Vent is re-circulating

-

check joint seals and installation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5" flexible vent has become

-

re-attach to fireplace.

 

 

 

 

 

disconnected from fireplace.

 

 

 

 

 

Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" po- sition.

Wall switch is mounted up-

- reverse.

side down

 

Remote wall switch is

- replace.

grounding.

 

 

 

Remote wall switch wire is

- check for ground (short); repair ground or replace wire.

grounding.

 

Faulty valve.

- replace.

Flames are very

Door is ajar

-tighten door clamps

aggressive.

Venting action is too great.

-restrict vent exit with restrictor vent kit, RP40-KT.

W415-0299/C/03.12.03

Image 33
Contents GAS Fired Direct Vent Millivolt System Table of Contents Napoleon GAS Fireplace Presidents Lifetime Limited Warranty General Instructions IntroductionGeneral Information Care of GLASS, and Plated PartsDimensions Venting Lengths VentingAIR Terminal Installations Horizontal Termination Vertical Venting Application FlowchartTypical Vent Installations Special Vent InstallationsPeriscope Termination Definitions Elbow Vent Length Values Horizontal TerminationFormula 1 HT 4.2 VT Formula 2 HT + VT 24.75 feet Example 90 H2 45 H1 Vertical TerminationFormula 1 HT 3VT Formula 2 HT + VT 40 feet Example Countertop / BAR Installation Peninsula Installation ProcedureVenting FramingBrick Panel Installation FacingFinishing = 25¼ minus finishing material thickness each side OPEN-END Installation ProcedureVenting Facing SEE-THROUGH Installation ProcedureHorizontal Vent Off Fireplace Vertical Vent Off Fireplace Vent Framing DimensionsInstallation Wall and Ceiling Protection Horizontal InstallationVertical Installation Horizontal AIR Terminal Installation Using Flexible Vent ComponentsFireplace Vent Connection Using Rigid Vent ComponentsGAS Installation Mantle InstallationFinishing Locating Pins LOG PlacementLogo Placement Glowing Embers Door InstallationGvfl Installation Charcoal EmbersSteel LIP Door L36 Louvre Installation END Door InstallationDo not overtighten thermodisc or distort housing Optional Blower InstallationMaintenance Operation / MaintenancePilot Burner Adjustment AdjustmentsVenturi Adjustment Restricting Vertical VentsComponents Common to ALL Units ReplacementsW415-0299 /C Accessories Symptom Problem Test Solution Trouble Shooting GuideRefer to Main Burner Goes OUT Pilot Stays on Problem Test SolutionWolf Steel Fireplace Service History W415-0299/C/03.12.03 W415-0299/C/03.12.03
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