Vermont Casting 1910, 0968 installation instructions Assembly

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Vermont Castings Defiant

Assembly

Set Up Your Stove

Cast iron stoves are heavy, and it will take two to four people to move your Defiant into position.

Wipe the protective coating of oil from the griddle with a clean dry rag or a paper towel.

Install the handle on the griddle. Slip the bolt through a nylon bushing, then through the handle and the other bushing, then through the steel spacer and into the griddle tab. (Fig. 16) Tighten securely.

Spacer

Washer

Bushings

Knob

Install the Optional Ash Door Heat Shield

1.Remove the two Phillips pan head screws from the ash door.

2.Insert the screws through the ash door heat shield (from the painted side), place the 5/16" spacers over the screws, and carefully thread them back into the original holes. (Fig. 18) The curved lip should be upward, under the ashlip of the stove.

3.Tighten securely.

Bolt

Fig. 16 Attach the griddle handle.

ST536

Spacers

ST538

Install the Optional Bottom Heat Shield

NOTE: The Bottom Heat Shield is required in most installations. Refer to Floor Protection, Page 10, for further details.

1.Remove the four 10-24 x 1/2" hex head bolts from the corners of the ash drop on the stove bottom.

2.Screw the four 1¹⁄₄" spacers into the holes from which you removed the bolts, finger-tight.

3.Align the bottom heat shield against the spacers with the stepped side toward the rear of the stove.

4.Secure the shield with the four hex head bolts removed from the stove bottom previously. Tighten securely. (Fig. 17)

Spacers

ST537

Fig. 17 Attach the optional bottom heat shield.

16

Fig. 18 Install the ashdoor heat shield.

Adjust the Leg Levellers

Lift the stove slightly so there is no weight on the leg while making the adjustment.

Attach the Damper Handle

Use the 1/4" -20 x 3" screw to attach the damper handle to the damper stub on the left side. Refer to the chart on page 35 for hardware sizes.

Attach the Primary Air Thermostat Handle

The primary air thermostat handle is the smaller of the two black handles. Secure the handle to the stub on the right side of the stove with an 8-32 x 2" slot head machine screw. (Fig. 19)

NT

DEFIA

ST540

Fig. 19 Attach the thermostat handle.

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Contents Defiant Welcome Save These Instructions for Future ReferenceTable of Contents Story of the DefiantSpecifications Defiant, ModelOutside Air InstallationChimney Height What Kind of Chimney to Use Masonry ChimneysPrefabricated Chimneys Chimney SizeChimney Connector Guidelines Single-wall Chimney ConnectorsSecuring the Single-wall Connector to a Masonry Chimney Freestanding InstallationsFireplace Installations Above the FireplaceThrough the Fireplace Wall pass-ThroughsFloor Protection for Fireplace Installation Floor ProtectionSafe Ways to Reduce Clearances Keep the Stove a Safe Distance from Surrounding MaterialsWall Shields Defiant Clearance Chart Stove Clearance Unprotected Surfaces Protected SurfacesDefiant Clearance Diagrams Unprotected Surfaces Protected SurfacesRear heat shield installed on the Defiant Stove Stove Heat ShieldsDistance from the Center of the Flue Collar to the Wall Defiant With Rear Heat Shield onlyAssembly Operation Defiant ControlsAssemble the Removable Insert Handle Single Air Control Regulates Heat Output and Burn TimeTwo Ways to Add Fuel Damper Directs Air Flow Within the StoveInfra-Red Reflective Glass Panels For Clear Fire Viewing Andirons Help Protect the GlassBurn Only High-Quality Wood Surface Thermometer is a Valuable Guide to OperationDefiant Control Settings Use the Air Control Settings that Work Best for YouHigh-Efficiency Wood Burning With Catalytic Combustion Conditioning Your Stove Starting and Maintaining a Wood FireRefuel While the Embers Are Still Hot Add larger pieces of wood as the fire begins to burnAsh Disposal Masonry Chimney Steel ChimneyIndoor/Outdoor Location Flue SizingDraft Testing Single VentingCreosote FuelNegative Pressure ConclusionMaintenance Keep Your Stove Looking New Working Its BestAdjust the Damper as Needed How to Adjust the Door LatchesCheck the Operation Primary Air Shutter Tighten the Damper Handle as NeededInspection and Cleaning When To Suspect a Combustor ProblemRemoving and Cleaning the Combustor Catalytic ElementRemove the bricks and the brick retainer Replace the Stove Gaskets as Needed Annual Maintenance Adjust the Door Latch If NecessaryChimney System Permanent Defiant GasketsBlockage Masking and PoisoningFlame Impingement OverfiringAppendix Chimney and Fireplace Hazards For a fireplaceDefiant Woodburning Stove Defiant Warranty Vermont Castings Majestic Products Company