Lennox International Inc Merit Series Gas Furnace installation instructions Gas Piping

Page 23

Gas Piping

 

 

 

 

 

 

 

 

4 −

The piping should be sloped 1/4 inch (6.4 mm) per 15

 

 

 

 

 

 

 

 

 

feet (4.57 m) upward toward the meter from the fur-

Gas supply piping should not allow more than 0.5"W.C. drop

 

 

 

 

 

 

 

nace. The piping must be supported at proper intervals

in pressure between gas meter and unit. Supply gas pipe

 

 

 

 

 

 

[every 8 to 10 feet (2.44 to 3.01 m)] with suitable hang-

must not be smaller than unit gas connection.

 

 

 

 

 

 

 

 

 

 

 

 

ers or straps. Install a drip leg in vertical pipe runs to the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

unit.

 

 

 

 

 

 

 

 

CAUTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5 −

A 1/8" N.P.T. plugged tap or pressure post

is located

 

 

 

 

 

 

 

 

 

 

 

 

on the gas valve to facilitate test gauge connection.

If a flexible gas connector is required or allowed by

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the authority that has jurisdiction, black iron pipe

 

 

 

 

See figure 35.

 

 

 

shall be installed at the gas valve and extend outside

 

 

 

6 − In some localities, codes may require the installation of

the furnace cabinet. The flexible connector can then

 

 

 

 

 

 

 

 

a manual main shut-off valve and union (furnished by

be added between the black iron pipe and the gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

supply line.

 

 

 

 

 

 

 

 

 

the installer) external to the unit. The union must be of

 

 

 

 

 

 

 

 

 

 

 

 

the ground joint type.

 

 

 

Gas Supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 − This unit is shipped standard for left or right side instal-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IMPORTANT

 

 

lation of gas piping (or top entry in horizontal applica-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tions). Connect the gas supply to the piping assembly.

 

 

 

 

 

 

 

 

 

 

 

2 −

When connecting the gas supply piping, consider fac-

 

 

Compounds used on threaded joints of gas piping

 

 

 

tors such as length of run, number of fittings, and fur-

 

 

must be resistant to the actions of liquified petro-

 

 

 

leum gases.

 

 

 

 

 

 

nace rating to avoid excessive pressure drop. Table 9

 

 

 

 

 

 

 

 

lists recommended pipe sizes for typical applications.

 

 

 

 

 

 

 

 

 

 

 

3 −

The gas piping must not run in or through air ducts,

 

 

NOTE − If emergency shutoff is necessary, shut off the main

 

clothes chutes, gas vents or chimneys, dumb waiters,

 

 

manual gas valve and disconnect main power to the fur-

 

or elevator shafts.

 

 

 

 

 

 

 

 

nace. The installer should properly label these devices.

 

 

 

 

 

 

TABLE 9

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas Pipe Capacity − ft3/hr (m3/hr)

 

 

 

 

 

Nominal

Internal

 

 

 

 

 

 

Length of Pipe − feet (m)

 

 

 

Iron Pipe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inches

10

20

30

40

 

 

 

50

 

 

60

 

70

80

90

100

inches

 

 

 

 

 

 

(mm)

(3.048)

(6.096)

(9.144)

(12.192)

 

(15.240)

 

(18.288)

 

(21.336)

(24.384)

(27.432)

(30.480)

 

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

.622

172

118

95

81

 

 

 

72

 

 

65

 

60

56

52

50

 

(12.7)

(17.799)

(4.87)

(3.34)

(2.69)

(2.29)

 

(2.03)

 

(1.84)

 

(1.69)

(1.58)

(1.47)

(1.42)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

.824

360

247

199

170

 

 

151

 

137

 

126

117

110

104

(19.05)

(20.930)

(10.19)

(7.00)

(5.63)

(4.81)

 

(4.28)

 

(3.87)

 

(3.56)

(3.31)

(3.11)

(2.94)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1.049

678

466

374

320

 

 

284

 

257

 

237

220

207

195

 

(25.4)

(26.645)

(19.19)

(13.19)

(10.59)

(9.06)

 

(8.04)

 

(7.27)

 

(6.71)

(6.23)

(5.86)

(5.52)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1−1/4

1.380

1350

957

768

657

 

 

583

 

528

 

486

452

424

400

(31.75)

(35.052)

(38.22)

(27.09)

(22.25)

(18.60)

 

(16.50)

 

(14.95)

 

(13.76)

(12.79)

(12.00)

(11.33)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1−1/2

1.610

2090

1430

1150

985

 

 

873

 

791

 

728

677

635

600

 

(38.1)

(40.894)

(59.18)

(40.49)

(32.56)

(27.89)

 

(24.72)

 

(22.39)

 

(20.61)

(19.17)

(17.98)

(17.00)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2.067

4020

2760

2220

1900

 

1680

 

1520

 

1400

1300

1220

1160

 

(50.8)

(52.502)

(113.83)

(78.15)

(62.86)

(53.80)

 

(47.57)

 

(43.04)

 

(39.64)

(36.81)

(34.55)

(32.844)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2−1/2

2.469

6400

4400

3530

3020

 

2680

 

2480

 

2230

2080

1950

1840

 

(63.5)

(67.713)

(181.22)

(124.59)

(99.95)

(85.51)

 

(75.88)

 

(70.22)

 

(63.14)

(58.89)

(55.22)

(52.10)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3.068

11300

7780

6250

5350

 

4740

 

4290

 

3950

3670

3450

3260

 

(76.2)

(77.927)

(319.98)

(220.30)

(176.98)

(151.49)

 

(134.22)

 

(121.47)

 

(111.85)

(103.92)

(97.69)

(92.31)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE − Capacity given in cubic feet (m3 ) of gas per hour and based on 0.60 specific gravity gas.

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Contents Table of Contents Installation Instructions ML180UHTOP View Unit Dimensions − inches mmParts Arrangement Shipping and Packing List Safety InformationML180UH Gas Furnace General Use of Furnace as Construction HeaterCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from Inside Equipment in Confined Space Setting Equipment Return Air Plenum End Bottom Horizontal Application Installation Clearances Top LeftRight Duct System FiltersLeft Side Vent Discharge VentingUpflow Position Top Vent DischargeSide Vent Discharge Horizontal Left PositionHorizontal Right Position Vent Connection Upflow and Horizontal Position Common Venting Using Metal−Lined Masonry Chimney −1/2 18 − The common vent diameter must always be at least as Cated or common venting system, you must inspectFeet FAN + FAN FAN + NAT 112 175 169 278 Carbon Monoxide Poisoning Hazard Every 8 to 10 feet 2.44 to 3.01 m with suitable hang Ers or straps. Install a drip leg in vertical pipe runs to− In some localities, codes may require the installation Gas PipingRight−Side Air Discharge Horizontal ApplicationLeft−Side Air Discharge Electrostatic Discharge ESD Interior MAKE−UP BOX InstallationElectrical Thermostat Designations ML180UH Schematic Wiring Diagram and Sequence of Operation Integrated Control Typical ML180UH Field Wiring DiagramUnit Start−Up For Your Safety Read Before LightingHigh Altitude Gas Pressure AdjustmentProper Combustion Manifold Pressure Settings at all Altitudes Other Unit AdjustmentsNo Jumper Heat FAN-OFF Time in Seconds885 453 900750 680653 Single Side Return Air − Air volumes in bold require field1391 860Electrical SHOCK, Fire Or Explosion Hazard Service−045 and −070 units ML180UH BURNER, Combustion AIR Inducer AssemblyHeat Exchanger Removal −090, −110 −135 unitsPage Repair Parts List Planned ServiceDescription Integrated Control Diagnostic CodesNormal Heating Mode Abnormal Heating Mode Troubleshooting Heating Sequence of OperationHeating Sequence Normal Cooling Mode Abnormal Cooling Mode Troubleshooting Cooling Sequence of OperationContinuous Heat Speed FAN Sequence of Operation Troubleshooting Continuous Fan Sequence of Operation

Merit Series Gas Furnace specifications

Lennox International Inc. is a leading name in the heating and cooling industry, and their Merit Series Gas Furnace embodies the commitment to quality and efficiency that the company is known for. The Merit Series is designed to provide reliable heating in a sustainable manner, making it an excellent choice for homeowners seeking comfort without excessive energy bills.

One of the standout features of the Merit Series Gas Furnace is its efficiency ratings. The units in this series typically boast Annual Fuel Utilization Efficiency (AFUE) ratings of up to 95%. This level of efficiency means that the furnace converts a significant portion of the fuel it uses into heat, ultimately lowering operating costs. Such energy-efficient performance is not only beneficial for the wallet but also promotes environmental sustainability.

The Merit Series also incorporates advanced technologies that enhance its operation. The inclusion of a multi-speed blower motor is a notable feature that provides thoughtful airflow management throughout the home. By adjusting the speed according to the heating needs, the furnace optimizes comfort levels while minimizing noise and energy consumption. Homeowners can enjoy a warm environment without the disruptive sounds often associated with traditional furnaces.

Moreover, the Merit Series comes equipped with durable construction materials designed to withstand the test of time. From the robust heat exchanger to the heavy-gauge cabinet, Lennox focuses on longevity and reliability. This ensures that homeowners can trust their furnace to operate effectively even in the harshest winter conditions.

Safety features are also integral to the design of the Merit Series Gas Furnace. With an integrated Flame Sensor and a built-in safety shut-off system, the furnace ensures that any irregularities in operation are promptly detected and addressed. Such measures provide peace of mind for families using the heating system throughout the cold months.

Installation and maintenance are further simplified with the Merit Series. Its design facilitates easier access for HVAC professionals, allowing for quicker installations and routine service, ensuring that homeowners spend less time and money on upkeep.

In conclusion, Lennox International Inc.'s Merit Series Gas Furnace combines efficiency, advanced technology, and robust construction, making it a top choice for families looking to enhance their home's heating system. With its energy-saving innovations and commitment to reliability, the Merit Series stands as an exemplary option in today’s market.