Lennox International Inc Merit Series Gas Furnace Combustion, Dilution & Ventilation Air

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DDo not install the furnace where drafts might blow direct- ly into it. This could cause improper combustion and un- safe operation.

DDo not block the furnace combustion air openings with clothing, boxes, doors, etc. Air is needed for proper combustion and safe unit operation.

DWhen the furnace is installed in an attic or other insu- lated space, keep insulation away from the furnace.

NOTE − The Commonwealth of Massachusetts stipu- lates these additional requirements:

DGas furnaces shall be installed by a licensed plumb- er or fitter only.

DThe gas cock must be

DWhen a furnace is installed in an attic, the passage- way to and service area surrounding the equipment shall be floored.

WARNING

Product contains fiberglass wool.

Disturbing the insulation in this product during installation, maintenance, or repair will expose you to fiberglass wool. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of Cal- ifornia to cause cancer.)

Fiberglass wool may also cause respiratory, skin, and eye irritation.

To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.

Lennox Industries Inc.

P.O. Box 799900

Dallas, TX 75379−9900

Combustion, Dilution & Ventilation Air

In the past, there was no problem in bringing in sufficient out- door air for combustion. Infiltration provided all the air that was needed. In today’s homes, tight construction practices make it necessary to bring in air from outside for combus- tion. Take into account that exhaust fans, appliance vents, chimneys, and fireplaces force additional air that could be used for combustion out of the house. Unless outside air is brought into the house for combustion, negative pressure (outside pressure is greater than inside pressure) will build to the point that a downdraft can occur in the furnace vent pipe or chimney. As a result, combustion gases enter the liv- ing space creating a potentially dangerous situation.

In the absence of local codes concerning air for combus- tion and ventilation, use the guidelines and procedures in this section to install ML180UH furnaces to ensure efficient and safe operation. You must consider combustion air needs and requirements for exhaust vents and gas piping.

A portion of this information has been reprinted with per- mission from the National Fuel Gas Code (ANSI-Z223.1). This reprinted material is not the complete and official posi- tion of the ANSI on the referenced subject, which is repre- sented only by the standard in its entirety.

CAUTION

Do not install the furnace in a corrosive or contami- nated atmosphere. Meet all combustion and ventila- tion air requirements, as well as all local codes.

CAUTION

Insufficient combustion air can cause headaches, nausea, dizziness or asphyxiation. It will also cause excess water in the heat exchanger resulting in rust- ing and premature heat exchanger failure. Excessive exposure to contaminated combustion air will result in safety and performance related problems. Avoid exposure to the following substances in the combus- tion air supply:

Permanent wave solutions Chlorinated waxes and cleaners Chlorine base swimming pool chemicals Water softening chemicals

De-icing salts or chemicals Carbon tetrachloride Halogen type refrigerants

Cleaning solvents (such as perchloroethylene) Printing inks, paint removers, varnishes, etc. Hydrochloric acid

Cements and glues

Antistatic fabric softeners for clothes dryers Masonry acid washing materials

All gas-fired appliances require air for the combustion pro- cess. If sufficient combustion air is not available, the fur- nace or other appliances will operate inefficiently and un- safely. Enough air must be provided to meet the needs of all fuel-burning appliances and appliances such as exhaust fans which force air out of the house. When fireplaces, ex- haust fans, or clothes dryers are used at the same time as the furnace, much more air is necessary to ensure proper combustion and to prevent a downdraft. Insufficient air causes incomplete combustion which can result in carbon monoxide.

In addition to providing combustion air, fresh outdoor air dilutes contaminants in the indoor air. These contami- nants may include bleaches, adhesives, detergents, sol- vents and other contaminants which can corrode furnace components.

The requirements for providing air for combustion and ven- tilation depend largely on whether the furnace is installed in an unconfined or a confined space.

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Contents Installation Instructions ML180UH Table of ContentsUnit Dimensions − inches mm TOP ViewParts Arrangement Safety Information ML180UH Gas FurnaceShipping and Packing List Use of Furnace as Construction Heater GeneralCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from Inside Equipment in Confined Space Setting Equipment Return Air Plenum Horizontal Application Installation Clearances Top Left RightEnd Bottom Filters Duct SystemTop Vent Discharge VentingUpflow Position Left Side Vent DischargeHorizontal Left Position Horizontal Right PositionSide Vent Discharge Vent Connection Upflow and Horizontal Position Common Venting Using Metal−Lined Masonry Chimney −1/2 Cated or common venting system, you must inspect 18 − The common vent diameter must always be at least asFeet FAN + FAN FAN + NAT 112 175 169 278 Carbon Monoxide Poisoning Hazard Gas Piping Ers or straps. Install a drip leg in vertical pipe runs to− In some localities, codes may require the installation Every 8 to 10 feet 2.44 to 3.01 m with suitable hangHorizontal Application Left−Side Air DischargeRight−Side Air Discharge Interior MAKE−UP BOX Installation ElectricalElectrostatic Discharge ESD Thermostat Designations ML180UH Schematic Wiring Diagram and Sequence of Operation Typical ML180UH Field Wiring Diagram Integrated ControlFor Your Safety Read Before Lighting Unit Start−UpGas Pressure Adjustment Proper CombustionHigh Altitude Other Unit Adjustments Manifold Pressure Settings at all AltitudesHeat FAN-OFF Time in Seconds No Jumper680 453 900750 885860 Single Side Return Air − Air volumes in bold require field1391 653Service Electrical SHOCK, Fire Or Explosion Hazard−090, −110 −135 units ML180UH BURNER, Combustion AIR Inducer AssemblyHeat Exchanger Removal −045 and −070 unitsPage Planned Service Repair Parts ListIntegrated Control Diagnostic Codes DescriptionTroubleshooting Heating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence Troubleshooting Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeTroubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of Operation

Merit Series Gas Furnace specifications

Lennox International Inc. is a leading name in the heating and cooling industry, and their Merit Series Gas Furnace embodies the commitment to quality and efficiency that the company is known for. The Merit Series is designed to provide reliable heating in a sustainable manner, making it an excellent choice for homeowners seeking comfort without excessive energy bills.

One of the standout features of the Merit Series Gas Furnace is its efficiency ratings. The units in this series typically boast Annual Fuel Utilization Efficiency (AFUE) ratings of up to 95%. This level of efficiency means that the furnace converts a significant portion of the fuel it uses into heat, ultimately lowering operating costs. Such energy-efficient performance is not only beneficial for the wallet but also promotes environmental sustainability.

The Merit Series also incorporates advanced technologies that enhance its operation. The inclusion of a multi-speed blower motor is a notable feature that provides thoughtful airflow management throughout the home. By adjusting the speed according to the heating needs, the furnace optimizes comfort levels while minimizing noise and energy consumption. Homeowners can enjoy a warm environment without the disruptive sounds often associated with traditional furnaces.

Moreover, the Merit Series comes equipped with durable construction materials designed to withstand the test of time. From the robust heat exchanger to the heavy-gauge cabinet, Lennox focuses on longevity and reliability. This ensures that homeowners can trust their furnace to operate effectively even in the harshest winter conditions.

Safety features are also integral to the design of the Merit Series Gas Furnace. With an integrated Flame Sensor and a built-in safety shut-off system, the furnace ensures that any irregularities in operation are promptly detected and addressed. Such measures provide peace of mind for families using the heating system throughout the cold months.

Installation and maintenance are further simplified with the Merit Series. Its design facilitates easier access for HVAC professionals, allowing for quicker installations and routine service, ensuring that homeowners spend less time and money on upkeep.

In conclusion, Lennox International Inc.'s Merit Series Gas Furnace combines efficiency, advanced technology, and robust construction, making it a top choice for families looking to enhance their home's heating system. With its energy-saving innovations and commitment to reliability, the Merit Series stands as an exemplary option in today’s market.