Lennox International Inc Merit Series Gas Furnace installation instructions Table of Contents

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E 2011 Lennox Industries Inc.

Dallas, Texas, USA

AIR FLOW

UPFLOW

AIR FLOW

AIR FLOW

HORIZONTAL LEFT

HORIZONTAL RIGHT

INSTALLATION

INSTRUCTIONS

ML180UH

MERIT® SERIES GAS FURNACE

UPFLOW / HORIZONTAL AIR DISCHARGE

506816−01

06/2011

Supersedes 506778−01

Litho U.S.A.

THIS MANUAL MUST BE LEFT WITH THE HOMEOWNER FOR FUTURE REFERENCE

This is a safety alert symbol and should never be ignored. When you see this symbol on labels or in manuals, be alert to the potential for personal injury or death.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, person- al injury or loss of life. Installation and service must be performed by a licensed professional installer (or equivalent), service agency or the gas supplier.

CAUTION

As with any mechanical equipment, personal injury can result from contact with sharp sheet metal edges. Be careful when you handle this equipment.

Table of Contents

Unit Dimensions

2

Gas Piping

23

Parts Arrangement

3

Electrical

25

Integrated Control

28

ML180UH Gas Furnace

4

Unit Start−Up

29

Shipping and Packing List

4

Gas Pressure Adjustment

30

 

 

Safety Information

4

High Altitude

30

Use of Furnace as a Construction Heater

5

Proper Combustion

30

General

5

Other Unit Adjustments

31

Blower Performance Data

33

Combustion, Dilution & Ventilation Air . .

6

Service

35

Setting Equipment

9

Planned Service

38

Filters

12

Repair Parts List

38

Duct System

12

Integrated Control Diagnostic Codes

39

Venting

13

Troubleshooting

40

06/11

 

506816−01

*2P0611*

Page 1

*P506816-01*

 

 

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Contents Table of Contents Installation Instructions ML180UHTOP View Unit Dimensions − inches mmParts Arrangement ML180UH Gas Furnace Safety InformationShipping and Packing List General Use of Furnace as Construction HeaterCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from Inside Equipment in Confined Space Setting Equipment Return Air Plenum Right Horizontal Application Installation Clearances Top LeftEnd Bottom Duct System FiltersUpflow Position VentingTop Vent Discharge Left Side Vent DischargeHorizontal Right Position Horizontal Left PositionSide Vent Discharge Vent Connection Upflow and Horizontal Position Common Venting Using Metal−Lined Masonry Chimney −1/2 18 − The common vent diameter must always be at least as Cated or common venting system, you must inspectFeet FAN + FAN FAN + NAT 112 175 169 278 Carbon Monoxide Poisoning Hazard − In some localities, codes may require the installation Ers or straps. Install a drip leg in vertical pipe runs toGas Piping Every 8 to 10 feet 2.44 to 3.01 m with suitable hangLeft−Side Air Discharge Horizontal ApplicationRight−Side Air Discharge Electrical Interior MAKE−UP BOX InstallationElectrostatic Discharge ESD Thermostat Designations ML180UH Schematic Wiring Diagram and Sequence of Operation Integrated Control Typical ML180UH Field Wiring DiagramUnit Start−Up For Your Safety Read Before LightingProper Combustion Gas Pressure AdjustmentHigh Altitude Manifold Pressure Settings at all Altitudes Other Unit AdjustmentsNo Jumper Heat FAN-OFF Time in Seconds750 453 900680 8851391 Single Side Return Air − Air volumes in bold require field860 653Electrical SHOCK, Fire Or Explosion Hazard ServiceHeat Exchanger Removal ML180UH BURNER, Combustion AIR Inducer Assembly−090, −110 −135 units −045 and −070 unitsPage Repair Parts List Planned ServiceDescription Integrated Control Diagnostic CodesNormal Heating Mode Abnormal Heating Mode Troubleshooting Heating Sequence of OperationHeating Sequence Normal Cooling Mode Abnormal Cooling Mode Troubleshooting Cooling Sequence of OperationContinuous Heat Speed FAN Sequence of Operation Troubleshooting Continuous Fan Sequence of Operation

Merit Series Gas Furnace specifications

Lennox International Inc. is a leading name in the heating and cooling industry, and their Merit Series Gas Furnace embodies the commitment to quality and efficiency that the company is known for. The Merit Series is designed to provide reliable heating in a sustainable manner, making it an excellent choice for homeowners seeking comfort without excessive energy bills.

One of the standout features of the Merit Series Gas Furnace is its efficiency ratings. The units in this series typically boast Annual Fuel Utilization Efficiency (AFUE) ratings of up to 95%. This level of efficiency means that the furnace converts a significant portion of the fuel it uses into heat, ultimately lowering operating costs. Such energy-efficient performance is not only beneficial for the wallet but also promotes environmental sustainability.

The Merit Series also incorporates advanced technologies that enhance its operation. The inclusion of a multi-speed blower motor is a notable feature that provides thoughtful airflow management throughout the home. By adjusting the speed according to the heating needs, the furnace optimizes comfort levels while minimizing noise and energy consumption. Homeowners can enjoy a warm environment without the disruptive sounds often associated with traditional furnaces.

Moreover, the Merit Series comes equipped with durable construction materials designed to withstand the test of time. From the robust heat exchanger to the heavy-gauge cabinet, Lennox focuses on longevity and reliability. This ensures that homeowners can trust their furnace to operate effectively even in the harshest winter conditions.

Safety features are also integral to the design of the Merit Series Gas Furnace. With an integrated Flame Sensor and a built-in safety shut-off system, the furnace ensures that any irregularities in operation are promptly detected and addressed. Such measures provide peace of mind for families using the heating system throughout the cold months.

Installation and maintenance are further simplified with the Merit Series. Its design facilitates easier access for HVAC professionals, allowing for quicker installations and routine service, ensuring that homeowners spend less time and money on upkeep.

In conclusion, Lennox International Inc.'s Merit Series Gas Furnace combines efficiency, advanced technology, and robust construction, making it a top choice for families looking to enhance their home's heating system. With its energy-saving innovations and commitment to reliability, the Merit Series stands as an exemplary option in today’s market.