Lennox International Inc Merit Series Gas Furnace ML180UH Gas Furnace, Shipping and Packing List

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ML180UH Gas Furnace

The ML180UH unit is shipped ready for installation in the upflow or horizontal right position (for horizontal left posi- tion the combustion air pressure switch must be moved). The furnace is shipped with the bottom panel in place. The bottom panel must be removed if the unit is to be installed in a horizontal application. The panel may also be re- moved in upflow applications.

Shipping and Packing List

Package 1 of 1 contains

1 − Assembled ML180UH unit

1 − Bag assembly containing the following:

2 − Screws

1− Snap bushing

1− Snap plug

1− Wire tie

1− Vent warning label

1− Owner’s manual and warranty card

The following items may be ordered separately: 1 − Thermostat

1 − Suspension kit (for horizontal installations)

1 − Propane/LP changeover kit

1 − Return air base

1 − High altitude kit

1 − Side filter kit

Check equipment for shipping damage. If you find any damage, immediately contact the last carrier.

Safety Information

DANGER

Danger of explosion.

There are circumstances in which odorant used with LP/propane gas can lose its scent. In case of a leak, LP/propane gas will settle close to the floor and may be difficult to smell. An LP/propane leak detector should be installed in all LP applications.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause property damage, person- al injury or loss of life. Installation and service must be performed by a licensed professional installer (or equivalent), service agency or the gas supplier.

CAUTION

As with any mechanical equipment, personal injury can result from contact with sharp sheet metal edges. Be careful when you handle this equipment.

Certifications

ML180UH units are CSA International certified to ANSI Z21.47.

In the USA, installation of gas furnaces must conform with local building codes. In the absence of local codes, units must be installed according to the current National Fuel Gas Code (ANSI-Z223.1). The National Fuel Gas Code is available from the following address:

American National Standards Institute, Inc.

11 West 42nd Street

New York, NY 10036 Clearances

Adequate clearance must be made around the air open- ings into the vestibule area. In order to ensure proper unit operation, combustion and ventilation air supply must be provided according to the current National Fuel Gas Code. Vent installations must be consistent with the venting tables (in this instruction) and applicable provisions of local building codes.

This furnace is CSA International certified for installation clearances to combustible material as listed on the unit nameplate and in the tables in figures 8 and 12. Accessibility and service clearances must take precedence over fire protection clearances.

NOTE − For installation on combustible floors, the furnace shall not be installed directly on carpeting, tile, or other combustible material other than wood flooring.

Installed Locations

For installation in a residential garage, the furnace must be installed so that the burner(s) and the ignition source are located no less than 18 inches (457 mm) above the floor. The furnace must be located or protected to avoid physical damage by vehicles. When a furnace is installed in a public garage, hangar, or other building that has a haz- ardous atmosphere, the furnace must be installed accord- ing to recommended good practice requirements and cur- rent National Fuel Gas Code.

Temperature Rise

NOTE − Furnace must be adjusted to obtain a temperature rise within the range specified on the unit nameplate. Failure to do so may cause erratic limit operation and may result in premature heat exchanger failure.

This ML180UH furnace must be installed so that its electri- cal components are protected from water.

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Contents Installation Instructions ML180UH Table of ContentsUnit Dimensions − inches mm TOP ViewParts Arrangement ML180UH Gas Furnace Safety InformationShipping and Packing List Use of Furnace as Construction Heater GeneralCombustion, Dilution & Ventilation Air Equipment in Confined Space ALL AIR from Inside Equipment in Confined Space Setting Equipment Return Air Plenum Right Horizontal Application Installation Clearances Top LeftEnd Bottom Filters Duct SystemVenting Upflow PositionTop Vent Discharge Left Side Vent DischargeHorizontal Right Position Horizontal Left PositionSide Vent Discharge Vent Connection Upflow and Horizontal Position Common Venting Using Metal−Lined Masonry Chimney −1/2 Cated or common venting system, you must inspect 18 − The common vent diameter must always be at least asFeet FAN + FAN FAN + NAT 112 175 169 278 Carbon Monoxide Poisoning Hazard Ers or straps. Install a drip leg in vertical pipe runs to − In some localities, codes may require the installationGas Piping Every 8 to 10 feet 2.44 to 3.01 m with suitable hangLeft−Side Air Discharge Horizontal ApplicationRight−Side Air Discharge Electrical Interior MAKE−UP BOX InstallationElectrostatic Discharge ESD Thermostat Designations ML180UH Schematic Wiring Diagram and Sequence of Operation Typical ML180UH Field Wiring Diagram Integrated ControlFor Your Safety Read Before Lighting Unit Start−UpProper Combustion Gas Pressure AdjustmentHigh Altitude Other Unit Adjustments Manifold Pressure Settings at all AltitudesHeat FAN-OFF Time in Seconds No Jumper453 900 750680 885Single Side Return Air − Air volumes in bold require field 1391860 653Service Electrical SHOCK, Fire Or Explosion HazardML180UH BURNER, Combustion AIR Inducer Assembly Heat Exchanger Removal−090, −110 −135 units −045 and −070 unitsPage Planned Service Repair Parts ListIntegrated Control Diagnostic Codes DescriptionTroubleshooting Heating Sequence of Operation Normal Heating Mode Abnormal Heating ModeHeating Sequence Troubleshooting Cooling Sequence of Operation Normal Cooling Mode Abnormal Cooling ModeTroubleshooting Continuous Fan Sequence of Operation Continuous Heat Speed FAN Sequence of Operation

Merit Series Gas Furnace specifications

Lennox International Inc. is a leading name in the heating and cooling industry, and their Merit Series Gas Furnace embodies the commitment to quality and efficiency that the company is known for. The Merit Series is designed to provide reliable heating in a sustainable manner, making it an excellent choice for homeowners seeking comfort without excessive energy bills.

One of the standout features of the Merit Series Gas Furnace is its efficiency ratings. The units in this series typically boast Annual Fuel Utilization Efficiency (AFUE) ratings of up to 95%. This level of efficiency means that the furnace converts a significant portion of the fuel it uses into heat, ultimately lowering operating costs. Such energy-efficient performance is not only beneficial for the wallet but also promotes environmental sustainability.

The Merit Series also incorporates advanced technologies that enhance its operation. The inclusion of a multi-speed blower motor is a notable feature that provides thoughtful airflow management throughout the home. By adjusting the speed according to the heating needs, the furnace optimizes comfort levels while minimizing noise and energy consumption. Homeowners can enjoy a warm environment without the disruptive sounds often associated with traditional furnaces.

Moreover, the Merit Series comes equipped with durable construction materials designed to withstand the test of time. From the robust heat exchanger to the heavy-gauge cabinet, Lennox focuses on longevity and reliability. This ensures that homeowners can trust their furnace to operate effectively even in the harshest winter conditions.

Safety features are also integral to the design of the Merit Series Gas Furnace. With an integrated Flame Sensor and a built-in safety shut-off system, the furnace ensures that any irregularities in operation are promptly detected and addressed. Such measures provide peace of mind for families using the heating system throughout the cold months.

Installation and maintenance are further simplified with the Merit Series. Its design facilitates easier access for HVAC professionals, allowing for quicker installations and routine service, ensuring that homeowners spend less time and money on upkeep.

In conclusion, Lennox International Inc.'s Merit Series Gas Furnace combines efficiency, advanced technology, and robust construction, making it a top choice for families looking to enhance their home's heating system. With its energy-saving innovations and commitment to reliability, the Merit Series stands as an exemplary option in today’s market.